Installation

BRAKE: FRONT BRAKE: INSTALLATION

HINT
* Use the same procedures for the LH side and RH side.
* The procedures listed below are for the LH side.

CAUTION:
When the brake caliper is removed from the brake disc, do not start the hybrid system. If the hybrid system is started, the brake fluid pressure may increase.

1. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the disc brake caliper with the 2 bolts.





Torque : 78 Nm (799 kgf-cm, 58 ft-lbf)

2. CONNECT FRONT BRAKE FLEXIBLE HOSE

(a) Connect the flexible hose with the union bolt and a new gasket.





Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

NOTICE:
Install the flexible hose lock securely in the lock hole in the disc brake caliper.

3. INSTALL DISC BRAKE PAD KIT FRONT

(a) Install the No. 1 anti-squeal shim and No. 2 anti-squeal shim to each disc brake pad.





Text in Illustration





NOTICE:
* When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
* The No. 1 anti-squeal shim is larger than the No. 2 anti-squeal shim. Make sure to install them in the correct order.

(b) Install the disc brake pad to the disc brake cylinder assembly.





Text in Illustration





NOTICE:
* for Type A: The upper and lower edges of the brake pads are chamfered differently. Install each brake pad to the correct side and in the correct position as shown in the illustration.
* for Type B: The upper and lower edges of the brake pads are the equally chamfered.
* The disc brake pad with the pad wear indicator is positioned on the inside of the vehicle.
* Install the disc brake pads in the correct directions.
* There should be no oil or grease on the shims and friction surfaces of the pads and disc.

4. INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING

5. INSTALL FRONT DISC BRAKE ANTI-RATTLE WITH HOLE PIN

(a) Install the hole pin while pushing on the anti-rattle spring.





(b) Install the clip.

6. DISABLE BRAKE CONTROL Service and Repair

7. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

8. BLEED AIR FROM FRONT BRAKE SYSTEM Service and Repair

9. INSTALL ABS MOTOR RELAY

(a) Install the 2 ABS motor relays with the power switch OFF.

10. CHECK BRAKE FLUID LEVEL IN RESERVOIR Service and Repair

11. INSPECT FOR BRAKE FLUID LEAK

12. INSTALL FRONT WHEEL

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

13. CHECK AND CLEAR DTC

(a) Check and clear the DTC Reading and Clearing Diagnostic Trouble Codes.