Operation CHARM: Car repair manuals for everyone.

Installation





2GR-FSE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Install the 2 radiator support cushions and 2 radiator lower supports to the radiator.

(b) Install the fan to the radiator, and attach the 3 claws.





(c) Install the radiator with the 4 bolts.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(d) Connect the cooling fan ECU connector.

2. INSTALL OIL PUMP MOTOR CONTROLLER

HINT
Installation

3. INSTALL HYBRID VEHICLE CONTROL ECU

HINT
Installation

4. CONNECT OIL COOLER HOSE

(a) Connect the 2 oil cooler hoses and clamp.





5. CONNECT RADIATOR HOSE INLET

6. CONNECT RADIATOR HOSE OUTLET

7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation

8. INSTALL HOOD LOCK ASSEMBLY Installation

9. INSTALL HOOD LOCK CONTROL CABLE COVER Installation

10. INSTALL RADIATOR SUPPORT OPENING COVER Installation

11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

12. INSTALL FRONT BUMPER COVER Installation

13. INSTALL AIR CLEANER CASE Installation

14. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

15. INSTALL NO. 1 AIR CLEANER INLET Installation

16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

17. ADD ENGINE COOLANT (for Engine) Service and Repair

18. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection

19. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

20. INSTALL ENGINE ROOM SIDE COVER RH Installation

21. INSTALL ENGINE ROOM SIDE COVER LH Installation

22. INSTALL COOL AIR INTAKE DUCT SEAL Installation

23. INSTALL ENGINE UNDER COVER Installation

24. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.