Installation

2GR-FSE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal diameter:

A
3.0 to 4.0 mm (0.118 to 0.158 in.)

B
3.0 mm (0.118 in.)

NOTICE:
* Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes.
* Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

NOTICE:
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installing.

Seal Packing Application Chart:

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Temporarily tighten the timing chain cover with the 25 bolts and 2 nuts.

Bolt length:

NOTICE:
Make sure that there is no oil on the bolt threads.

(f) Fully tighten the 3 bolts as shown in the illustration.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf) for bolt A

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for bolts except A

(g) Fully tighten the 3 bolts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(h) Fully tighten the 7 bolts and 2 nuts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts and nuts in order from upper to lower as shown in the illustration.

(i) Fully tighten the 12 bolts as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts in order from lower to upper as shown in the illustration.

(j) Install the wiring harness bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) Reassembly

3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) Reassembly

4. INSTALL NO. 2 OIL PIPE Reassembly

5. INSTALL NO. 1 OIL PIPE Reassembly

6. INSTALL IGNITION COIL ASSEMBLY Installation

7. INSTALL NO. 2 FUEL PIPE Installation

8. INSTALL FUEL PUMP ASSEMBLY Installation

9. CONNECT NO. 2 FUEL PIPE Installation

10. INSTALL NO. 1 FUEL PIPE Installation

11. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY Installation

12. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly

13. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

14. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly

15. INSTALL WATER INLET Reassembly

16. INSTALL CRANKSHAFT PULLEY Reassembly

17. INSTALL WATER HOSE JOINT

18. INSTALL NO. 2 SURGE TANK STAY Installation

19. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation

20. INSTALL INJECTOR DRIVER Installation

21. INSTALL WATER PUMP PULLEY Installation

22. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation

23. INSTALL ENGINE MOUNTING BRACKET LH Installation

24. INSTALL ENGINE MOUNTING BRACKET RH Installation

25. INSTALL ELECTRIC INVERTER COMPRESSOR Installation

26. INSTALL NO. 1 ENGINE COVER Installation

27. INSTALL NO. 2 ENGINE COVER Installation

28. INSTALL FAN & GENERATOR V BELT Installation

29. INSTALL ENGINE WIRE Installation

30. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

31. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

32. INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY Installation

33. REMOVE ENGINE STAND

34. INSTALL ENGINE ASSEMBLY

(a) Install the engine Installation.

35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

36. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization

NOTICE:
Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.

37. CHARGE REFRIGERANT Service and Repair

38. INSPECT FOR FUEL LEAK Testing and Inspection

39. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection

40. INSPECT FOR OIL LEAK Testing and Inspection

41. INSPECT FOR EXHAUST GAS LEAK

42. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair

43. ADJUST SHIFT LEVER POSITION

44. CHECK SHIFT LEVER POSITION

45. CHECK AND ADJUST FRONT WHEEL ALIGNMENT

(a) Check and adjust the front wheel alignment Front Wheel Alignment.

46. CHECK IGNITION TIMING Engine

47. CHECK IDLE SPEED Engine

48. CHECK CO/HC Engine

49. CHECK ENGINE OIL LEVEL Testing and Inspection