Installation

HYBRID BATTERY CONTROL: HV RELAY ASSEMBLY: INSTALLATION

1. INSTALL HIGH VOLTAGE FUSE

(a) Install the high voltage fuse with the 2 bolts.





Torque : 4.5 Nm (46 kgf-cm, 40 in-lbf)

NOTICE:
Be sure to use a torque wrench to tighten the bolts.

2. INSTALL HV RELAY ASSEMBLY

(a) Install the HV relay assembly with the 3 nuts.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

CAUTION:
Wear insulated gloves.

(b) Connect the 7 connectors and clamp to the HV relay assembly.





CAUTION:
Wear insulated gloves.

NOTICE:
* Connect the wire wrapped with red tape to the terminal indicated by the "+" mark of the HV relay and the wire not wrapped with red tape to the terminal indicated by the "-" mark of the HV battery.
* Make sure that the connectors are engaged securely.

3. INSTALL NO. 6 BATTERY CARRIER PANEL Installation

4. INSTALL BATTERY CARRIER SUB-ASSEMBLY Installation

5. INSTALL BATTERY BRACKET SUB-ASSEMBLY Installation

6. CONNECT FRAME WIRE Installation

7. INSTALL NO. 3 HV BATTERY EXHAUST DUCT Installation

8. REMOVE TOOL BOX

9. INSTALL LUGGAGE COMPARTMENT FRONT TRIM COVER Installation

10. INSTALL ROPE HOOK ASSEMBLY Installation

11. INSTALL TOOL BOX

12. INSTALL LUGGAGE COMPARTMENT TRIM SIDE COVER RH

13. INSTALL SERVICE PLUG GRIP Installation

14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

15. INSTALL BATTERY SERVICE HOLE COVER LH Installation

16. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

17. PERFORM INITIALIZATION

(a) Perform initialization procedure Repair Instruction - Initialization.

NOTICE:
Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.