Installation

BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the nut to the brake pedal support assembly.





(b) Install the brake pedal support assembly with the 4 nuts.





Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

(c) Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.





Torque : 24 Nm (241 kgf-cm, 17 ft-lbf)

(d) Engage the clamp.

2. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal sub-assembly.

(b) Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal sub-assembly.





3. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

4. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft to connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.





Text in Illustration





(b) Install the bolt.

Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)

5. INSTALL COLUMN HOLE COVER SILENCER SHEET

(a) Install the column hole cover silencer sheet with the 2 clips.

(b) Install the floor carpet.

6. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support sub-assembly and push rod pin.





7. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

8. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation

9. INSTALL POWER STEERING ECU ASSEMBLY

HINT
Refer to the procedure from Install Power Steering ECU Assembly Installation.

10. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

HINT
Refer to the procedure from Install Brake Pedal Stroke Sensor Assembly Installation.

11. INSPECT AND ADJUST BRAKE PEDAL

HINT
Adjustments

12. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

HINT
Initialization