Installation

2AZ-FXE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Remove any old seal packing material from the contact surfaces.

(b) Apply a continuous line of seal packing as shown in the illustration.





Text in Illustration





Seal packing:

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

Standard seal diameter:

2.2 to 2.5 mm (0.0866 to 0.984 in.)

NOTICE:
* Remove any oil from the contact surfaces.
* The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.

(c) Install the water pump and clamp bracket with the 4 bolts and 2 nuts.





Text in Illustration





Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

(d) Install the wire of the crankshaft position sensor onto the clamp bracket.





(e) Install the clamp of the crankshaft position sensor onto the water pump.

2. INSTALL WATER PUMP PULLEY

(a) Using SST, install the water pump pulley with the 4 bolts.





SST : 09960-10010

09962-01000

09963-00700

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

3. INSTALL V-RIBBED BELT

HINT
Installation.

4. ADD COOLANT (for Engine) Service and Repair

5. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection

6. INSTALL NO. 1 ENGINE COVER