Installation
2AZ-FXE FUEL: FUEL PUMP: INSTALLATION
1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Install a new gasket onto the fuel tank.
Text in Illustration
(b) Set the fuel suction tube assembly with pump and gauge to the fuel tank.
Text in Illustration
NOTICE:
Make sure that the fuel sender gauge arm does not bend.
(c) Align the protrusions of the fuel suction tube assembly with pump and gauge with the notches of the fuel tank.
2. INSTALL FUEL PUMP GAUGE RETAINER
(a) While holding the fuel suction tube assembly with pump and gauge by hand to prevent it from tilting, align the mark on a new fuel pump gauge retainer with the start mark on the fuel tank and tighten the fuel pump gauge retainer 180° by hand.
Text in Illustration
HINT
* Check that there is no damage, dent, foreign matter, or other defect on the threads of the fuel tank.
(b) Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.
Text in Illustration
SST : 09808-14020
09808-01410
09808-01420
09808-01430
HINT
* Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
* Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
(c) Tighten the fuel pump gauge retainer approximately 360° so that the mark on the retainer comes within the range shown in the illustration.
Text in Illustration
SST : 09808-14020
09808-01410
09808-01420
09808-01430
NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Tighten the retainer by turning it clockwise while holding SST down.
HINT
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.
3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.
Text in Illustration
NOTICE:
* Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
* Check that the fuel tube joint is securely inserted to the end.
* Check that the tube joint clip is on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tank main tube cannot be pushed out.
(b) Connect the fuel pump connector.
4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
5. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
6. INSPECT FOR FUEL LEAK Fuel System
7. INSTALL REAR FLOOR SERVICE HOLE COVER
(a) Install the rear floor service hole cover with new butyl tape.
8. INSTALL REAR SEAT CUSHION LOCK HOOK Installation
9. INSTALL REAR SEAT CUSHION ASSEMBLY Installation