Installation
2UR-FSE COOLING: WATER PUMP: INSTALLATION
1. INSTALL WATER PUMP
(a) Install the water pump and a new gasket with the 9 bolts as shown the illustration.
for bolt A - Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
for bolt B - Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)
for bolt C - Torque : 47 Nm (479 kgf-cm, 35 ft-lbf)
2. INSTALL WATER PUMP PULLEY
(a) Temporarily install the pulley with the 4 bolts.
(b) Using SST, hold the pulley and tighten the 4 bolts.
SST : 09960-10010
09962-01000
09963-01000
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
3. INSTALL WATER INLET HOUSING
(a) Install a new gasket to the water pump.
(b) Install the water inlet housing with the 3 bolts.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
4. CONNECT INLET HEATER WATER HOSE
(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the water hose.
5. CONNECT WATER INLET HOSE
(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the water inlet hose.
HINT
* The direction of the hose clamp is indicated in the illustration.
* Insert the hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and stopper is within 1.0 to 5.0 mm (0.0398 to 0.197 in.).
6. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the No. 5 water by-pass hose.
HINT
* The direction of the hose clamp is indicated in the illustration.
* Insert the hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and stopper is within 1.0 to 5.0 mm (0.0398 to 0.197 in.).
7. CONNECT WIRE HARNESS
(a) Connect the wire harness with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
8. CONNECT WATER HOSE SUB-ASSEMBLY
(a) Connect the water hose with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
9. CONNECT NO. 2 RADIATOR HOSE Installation
10. INSTALL V-RIBBED BELT Installation
11. INSTALL INTAKE AIR CONNECTOR PIPE Installation
12. INSTALL RADIATOR RESERVOIR ASSEMBLY Installation
13. ADD ENGINE COOLANT Service and Repair
14. INSPECT FOR COOLANT LEAK
15. INSTALL NO. 1 ENGINE UNDER COVER Installation
16. INSTALL NO. 1 AIR CLEANER INLET Installation
17. INSTALL ENGINE ROOM SIDE COVER RH Installation
18. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation
19. INSTALL V-BANK COVER SUB-ASSEMBLY Installation