Installation

2GR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR SUPPORT LOWER

(a) Install the 2 radiator support lowers to the radiator assembly.





2. INSTALL RADIATOR SUPPORT CUSHION

(a) Install the 2 radiator support cushions to the radiator assembly.





3. INSTALL RADIATOR ASSEMBLY

(a) Install the radiator to the body.





(b) Install the condenser assembly with the 4 bolts.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

4. INSTALL FAN SHROUD

(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.





(b) Connect the fan motor connector and 3 clamps.





5. INSTALL RADIATOR SUPPORT UPPER

(a) Install the radiator support upper with the 5 bolts.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(b) Install the 2 bolts and the hood lock assembly to the radiator support sub-assembly upper.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Install the hood lock nut and the hood lock nut cap.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(d) Connect the connector.





(e) Install the hood lock control cable assembly to the radiator support upper with the clamp.





(f) Connect the horn connectors.

6. CONNECT NO. 1 OIL COOLER OUTLET TUBE

(a) Connect the No. 1 oil cooler outlet tube to the radiator assembly.





7. CONNECT NO. 1 OIL COOLER INLET TUBE

(a) Connect the No. 1 oil cooler inlet tube to the radiator assembly.





8. CONNECT RADIATOR HOSE OUTLET

(a) Connect the radiator hose outlet to the radiator assembly.





9. CONNECT RADIATOR HOSE INLET

(a) Connect the radiator hose inlet to the radiator assembly.





10. CONNECT RADIATOR RESERVOIR TANK HOSE

(a) Connect the radiator reservoir tank hose to the radiator assembly.





11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

12. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly

13. INSTALL FRONT BUMPER ASSEMBLY Installation

14. INSTALL RADIATOR GRILLE PROTECTOR Installation

15. INSTALL NO. 1 AIR CLEANER INLET Installation

16. INSTALL NO. 2 AIR CLEANER INLET Installation

17. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

18. ADD ENGINE COOLANT Testing and Inspection

19. INSPECT FOR COOLANT LEAK Testing and Inspection

20. INSTALL COOL AIR INTAKE DUCT SEAL Installation

21. INSTALL ENGINE ROOM SIDE COVER LH

22. INSTALL ENGINE ROOM SIDE COVER RH

23. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

24. INSTALL ENGINE UNDER COVER LH

25. INSTALL ENGINE UNDER COVER RH

26. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

27. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH