Installation

2GR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the water pump assembly with the 16 bolts.





Bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

Bolt B and C - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

NOTICE:
* Make sure that there is no oil on the threads of bolts A.
* Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

2. INSTALL WATER INLET HOUSING

(a) Install a new water inlet housing gasket and water outlet pipe O-ring.





(b) Install the water inlet housing with the 2 bolts and nut.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTICE:
Be careful not to allow the O-ring to get caught between the parts.

(c) Connect the water hose.

3. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.





(b) Using SST, hold the water pump pulley.

SST : 09960-10010

09962-01000

09963-00700

(c) Tighten the 4 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

(a) Install the V-ribbed belt tensioner assembly with the 5 bolts.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 idler pulley cover plates, 2 No. 2 idler pulley cover plates and 2 No. 2 idler pulley sub-assemblies with the 2 bolts.





Torque : 54 Nm (550 kgf-cm, 40 ft-lbf)

HINT
Plate diameter:

Idler pulley cover plate: 33.6 mm (1.32 in.)

No. 2 idler pulley cover plate: 37.8 mm (1.49 in.)

6. INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH Installation

7. REMOVE ENGINE STAND

8. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

HINT
Installation.

9. ADD ENGINE COOLANT Testing and Inspection

10. INSPECT FOR COOLANT LEAK Testing and Inspection