Operation CHARM: Car repair manuals for everyone.

Removal





2AZ-FXE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL

1. REMOVE AIR FUEL RATIO SENSOR

(a) Remove the air fuel ratio sensor Removal.

2. REMOVE COOL AIR INTAKE DUCT SEAL Removal

3. REMOVE ENGINE UNDER COVER

4. REMOVE NO. 1 ENGINE UNDER COVER

5. REMOVE FRONT NO. 3 ENGINE UNDER COVER Removal

6. REMOVE FRONT EXHAUST PIPE ASSEMBLY

(a) Disconnect the oxygen sensor connector and wire harness clamp.





(b) Remove the 4 bolts, 2 compression springs and front exhaust pipe assembly.





(c) Remove the 2 gaskets from the exhaust manifold converter sub-assembly and front exhaust pipe assembly.

7. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR

(a) Remove the 2 bolts and No. 2 manifold converter insulator.





8. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR

(a) Remove the 4 bolts and No. 1 manifold converter insulator.





9. REMOVE MANIFOLD STAY

(a) Remove the bolt, nut and manifold stay.





10. REMOVE NO. 2 MANIFOLD STAY

(a) Remove the bolt, nut and No. 2 manifold stay.





11. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

(a) Using a 12 mm deep socket wrench, remove the 5 nuts and exhaust manifold converter sub-assembly.





(b) Remove the exhaust manifold to head gasket.