Installation
P311 HYBRID TRANSMISSION / TRANSAXLE: HYBRID VEHICLE TRANSAXLE: INSTALLATION
1. INSTALL MOTOR CABLE BRACKET
(a) Install the motor cable bracket with the 2 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Connect the 2 clamps.
2. INSTALL HYBRID TRANSAXLE MASS DAMPER
(a) Install a new gasket and the hybrid transaxle mass damper.
Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)
3. INSTALL AUTOMATIC TRANSMISSION CASE COVER
(a) Install the automatic transmission case cover.
(b) Install the automatic transmission case cover with the 2 bolts and new clip.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
(c) Connect the 2 clamps.
4. INSTALL REAR ENGINE MOUNTING BRACKET
(a) Install the rear engine mounting bracket with the 4 bolts in several steps.
Torque : 45 Nm (459 kgf-cm, 33 ft-lbf)
NOTICE:
Temporarily tighten bolt A, and then fully tighten the 4 bolts in the order of B, C, D and A.
5. INSTALL FRONT ENGINE MOUNTING BRACKET
(a) Install the front engine mounting bracket with the 3 bolts in several steps.
Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)
NOTICE:
Temporarily tighten bolt A, and then fully tighten the 3 bolts in the order of B, C and A.
6. SUPPORT HYBRID VEHICLE TRANSAXLE ASSEMBLY
(a) Support the hybrid vehicle transaxle assembly with a transmission jack.
7. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY
(a) Make sure that the knock pins are installed on the engine.
(b) Install the hybrid vehicle transaxle with the 9 bolts shown in the illustration to the engine.
Bolt A - Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)
Bolt B - Torque : 46 Nm (469 kgf-cm, 34 ft-lbf)
Bolt C - Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)
Bolt D - Torque : 44 Nm (449 kgf-cm, 32 ft-lbf)
NOTICE:
* Do not forcibly pry on the hybrid vehicle transaxle assembly.
* Do not apply grease either to the spline or to the input shaft.
Text in Illustration
HINT
8. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the engine mounting bracket LH with the 4 bolts.
Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)
NOTICE:
Temporarily tighten bolt A, and then fully tighten the 4 bolts in the order of D, B, C and A.
(b) Install the engine mounting insulator LH with the through bolt and nut.
Torque : 56 Nm (571 kgf-cm, 41 ft-lbf)
NOTICE:
When installing the engine mounting insulator, tighten the nut while holding the bolt.
9. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR Installation
10. TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR Installation
11. INSTALL FRONT CROSSMEMBER SUB-ASSEMBLY
(a) Install the front crossmember sub-assembly with the 4 bolts.
Torque : 96 Nm (979 kgf-cm, 71 ft-lbf)
(b) Install the front engine mounting insulator to the front crossmember with the 2 bolts.
Torque : 95 Nm (969 kgf-cm, 70 ft-lbf)
(c) Tighten the front engine mounting insulator with the bolt and nut.
Torque : 145 Nm (1479 kgf-cm, 107 ft-lbf)
12. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation
13. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH Installation
14. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH
HINT
Perform the same procedure as for the LH side.
15. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH Installation
16. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH
HINT
Perform the same procedure as for the LH side.
17. REMOVE ENGINE HANGER
(a) Remove the 2 bolts and 2 engine hangers.
Text in Illustration
18. INSTALL FRONT DRIVE SHAFT LH HOLE SNAP RING Installation
19. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
20. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation
21. INSTALL FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation
22. INSTALL FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT
Perform the same procedure as for the LH side.
23. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
24. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT
Perform the same procedure as for the LH side.
25. CONNECT TIE ROD END SUB-ASSEMBLY LH Installation
26. CONNECT TIE ROD END SUB-ASSEMBLY RH
HINT
Perform the same procedure as for the LH side.
27. INSTALL FRONT SPEED SENSOR LH Installation
28. INSTALL FRONT SPEED SENSOR RH
HINT
Perform the same procedure as for the LH side.
29. INSTALL FRONT AXLE SHAFT NUT LH Installation
30. INSTALL FRONT AXLE SHAFT NUT RH
HINT
Perform the same procedure as for the LH side.
31. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
32. INSTALL FRONT NO. 3 ENGINE UNDER COVER Installation
33. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
34. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
35. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
36. INSTALL OIL COOLER INLET TUBE SUB-ASSEMBLY
(a) Temporarily install a new oil cooler inlet tube sub-assembly to the oil cooler tube union.
Text in Illustration
(b) Install the oil cooler tube clamp with the bolt.
Torque : 8.2 Nm (84 kgf-cm, 73 in-lbf)
(c) Using a union nut wrench (17 mm), tighten the oil cooler inlet tube sub-assembly while holding the oil cooler union with a wrench.
Torque : 34 Nm (347 kgf-cm, 25 ft-lbf)
37. INSTALL OIL COOLER UNION SUB-ASSEMBLY
(a) Temporarily install the oil cooler union sub-assembly and oil cooler tube clamp with the bolt.
(b) Install a new gasket to the oil cooler union sub-assembly.
(c) Tighten the union bolt with the oil cooler union sub-assembly stopper pressed against the rib.
Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)
Text in Illustration
(d) Tighten the oil cooler tube clamp bolt.
Torque : 8.2 Nm (84 kgf-cm, 73 in-lbf)
38. CONNECT NO. 1 MOTOR COOLING HOSE
(a) Connect the No. 1 motor cooling hose with the clamp.
39. CONNECT NO. 2 MOTOR COOLING HOSE
(a) Connect the No. 2 motor cooling hose with the clamp.
40. INSTALL WIRE HARNESS
(a) Install the heater hose bracket with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(b) Install the wire harness bracket with the bolt.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
(c) Connect the wire harness with the 4 connectors, 7 clamps and 3 bolts.
Bolt A - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
Bolt B - Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
HINT
When installing clamp A, be sure to align it with the space between the 2 pieces of marking tape on the motor cable.
Text in Illustration
(d) Connect the wire harness with the 2 clamps.
(e) Connect the earth wire with the bolt.
Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
(f) Connect the wire harness to the engine room junction block with the 2 clamps.
(g) Connect the 2 connectors to the engine room junction block.
(h) Connect the wire harness with the 3 clamps.
(i) Connect the connector to the hybrid vehicle control ECU with the lock lever.
41. CONNECT INLET HEATER WATER HOSE Installation
42. CONNECT OUTLET HEATER WATER HOSE Installation
43. CONNECT NO. 3 INVERTER COOLING HOSE Installation
44. CONNECT NO. 5 INVERTER COOLING HOSE Installation
45. CONNECT NO. 2 RADIATOR HOSE Installation
46. CONNECT NO. 3 RADIATOR HOSE Installation
47. INSTALL INVERTER BRACKET ASSEMBLY Installation
48. INSTALL AIR CLEANER CASE Installation
49. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
50. INSTALL INVERTER WITH CONVERTER ASSEMBLY Installation
51. CONNECT LOW VOLTAGE CONNECTOR Installation
52. REMOVE CONNECTOR COVER ASSEMBLY Removal
53. CONNECT FRAME WIRE Installation
54. CONNECT AIR CONDITIONING HARNESS ASSEMBLY Installation
55. INSTALL CONNECTOR COVER ASSEMBLY Installation
56. CONNECT WATER HOSE Installation
57. INSTALL INVERTER RESERVE TANK ASSEMBLY Installation
58. CONNECT MOTOR CABLE Installation
59. CONNECT GENERATOR CABLE Installation
60. INSTALL NO. 5 INVERTER BRACKET Installation
61. INSTALL SERVICE PLUG GRIP Installation
62. INSTALL BATTERY SERVICE HOLE COVER Installation
63. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
64. INSTALL LUGGAGE COMPARTMENT FLOOR MAT Installation
65. ADD HYBRID TRANSAXLE FLUID Procedures
66. ADD COOLANT (for Inverter) Coolant (for Inverter)
67. ADD COOLANT (for Engine) Coolant (for Engine)
68. INSPECT AND ADJUST HYBRID TRANSAXLE FLUID Procedures
69. INSPECT FOR COOLANT LEAK (for Inverter) Testing and Inspection
70. INSPECT FOR COOLANT LEAK (for Engine) On-Vehicle Inspection
71. INSPECT FOR EXHAUST GAS LEAK
72. INSTALL NO. 1 ENGINE UNDER COVER
73. INSTALL ENGINE UNDER COVER
74. INSTALL REAR ENGINE UNDER COVER LH
75. INSTALL REAR ENGINE UNDER COVER RH
76. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation
77. INSTALL COWL BODY MOUNTING REINFORCEMENT RH Installation
78. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL Installation
79. INSTALL WATER GUARD PLATE RH Installation
80. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
81. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
82. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
83. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
84. INSTALL FRONT WIPER ARM HEAD CAP Installation
85. INSTALL FRONT WHEELS Installation
86. INSTALL HOOD SUB-ASSEMBLY
(a) Install the hood sub-assembly with the 4 bolts.
Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)
Text in Illustration
(b) Install the 2 stop rings to the hood support assemblies.
(c) Install the 2 hood support assemblies.
(d) Check that the 2 hood support assemblies are engaged in the 2 ball joints and they cannot be pulled out.
(e) Connect the washer hose.
87. INSPECT AND ADJUST HOOD SUB-ASSEMBLY
Adjustments
88. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Front Wheel Alignment
89. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation
90. INSTALL COOL AIR INTAKE DUCT SEAL Installation
91. INSPECT ABS SPEED SENSOR SIGNAL
Test Mode Procedure