Installation

4GR-FSE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION

1. INSTALL INTAKE MANIFOLD

(a) Install 2 new gaskets and the and the intake manifold with the 4 bolts and 4 nuts.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

2. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTICE:
Do not apply oil to the bolts as listed below:





(a) Install 3 new gaskets to the intake air surge tank assembly.

(b) Using a 5 mm hexagon socket wrench, install the intake air surge tank assembly with the 6 bolts (B).





Text in Illustration





Bolt (B) - Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(c) Install the 2 nuts and bolt (A).

Bolt (A) - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

Nut - Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

(d) Install the surge tank stay with the bolt.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(e) Install the water hose joint with the bolt.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(f) Connect the ventilation hose.





(g) Connect the connector, union to check valve hose, water by-pass hose and 3 wire harness clamps.





(h) Install the No. 1 vacuum switching valve assembly with the bolt.





Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(i) Connect the 2 fuel vapor feed hoses and connector.

(j) Install the cold start injector with the 2 bolts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(k) Connect the cold start injector connector.

3. INSTALL THROTTLE BODY Installation

4. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

5. ADD ENGINE COOLANT Service and Repair

6. INSPECT FOR COOLANT LEAK Testing and Inspection

7. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

8. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

(a) Install the cowl top ventilator louver sub-assembly Installation.