Reassembly

DOOR / HATCH: FRONT DOOR: REASSEMBLY

1. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

2. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

3. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

4. INSTALL FRONT DOOR FRAME COVER

5. INSTALL FRONT DOOR WEATHERSTRIP

(a) Engage the 21 clips.





(b) Install the front door weatherstrip with the double-sided tape.

6. INSTALL FRONT DOOR CHECK ASSEMBLY

(a) Install the front door check assembly with the bolt and the 2 nuts.





Bolt - Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

Nut - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

7. INSTALL FRONT DOOR CHECK COVER

(a) Install the front door check cover.





8. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY Installation

9. INSTALL OUTER MIRROR PROTECTOR Installation

10. INSTALL DOOR ELECTRICAL KEY OSCILLATOR Installation

11. INSTALL FRONT DOOR LOCK OPEN ROD

(a) Install the front door lock open rod as shown in the illustration.





12. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

(b) Install the front door outside handle frame sub-assembly with the claws.





(c) Using a "TORX" socket wrench (T30), install the front door outside handle frame sub-assembly with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(d) Engage the 2 clamps.

(e) Connect the connector.

13. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Install the front door inside locking cable assembly.





(b) Engage the 3 claws.





14. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Install the front door lock remote control cable assembly.





15. INSTALL FRONT DOOR LOCK ASSEMBLY

NOTICE:
* When reusing the removed front door lock assembly, replace the door lock wire harness seal on the connector with a new one.
* Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.
* Reusing the door lock wiring harness seal and/or using damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction in the front door lock assembly.

(a) Apply MP grease to the sliding parts of the front door lock assembly.

(b) Install a new door lock wiring harness seal to the front door lock assembly.

(c) Insert the front door lock open rod to the front door lock assembly, and set it to the front door outside handle frame.





(d) Make sure that the front door lock open rod is securely connected to the front door lock assembly.

(e) Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

16. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Engage the 2 claws to install the front door rear outside handle pad.





17. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Engage the 3 claws to install the front door front outside handle pad.





18. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY

(a) Insert the front end of the front door outside handle assembly into the front door outside handle frame.





(b) Insert the rear end of the front door outside handle assembly into the front door outside handle frame then slide the front door outside handle assembly to the front of the vehicle to install it.

(c) Using a "TORX" socket wrench (T30), install the front door outside handle assembly with the screw.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(d) Connect the connector.

19. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

(a) Install the front door lock cylinder assembly.





HINT
Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

(b) Using a "TORX" socket wrench (T30), install the front door lock cylinder assembly with the screw.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(c) Install the hole plug.

20. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

(a) Engage the 2 claws of the front door outside handle cover.





21. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(a) Using a "TORX" socket wrench (T30), install the front door outside handle cover with the screw.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(b) Install the hole plug.

22. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Install the front door rear lower frame sub-assembly with the bolt.





23. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(a) Install the front door front lower frame sub-assembly with the 2 bolts.





24. INSTALL FRONT DOOR GLASS RUN

(a) Install the front door glass run.





25. INSTALL FRONT NO. 1 DOOR STIFFENER CUSHION

(a) Install the front No. 1 door stiffener cushion with the 2 bolts and double-sided tape.





26. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY

NOTICE:
The regulator arm must be below the intermediate position when installing the power window regulator motor.

(a) Using a "TORX" socket wrench (T25), install the front power window regulator motor assembly with the 3 screws.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

HINT
A new front window regulator uses self-tapping screws to thread new installation holes when inserted.

27. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

(a) Apply MP grease to the sliding parts on the front door window regulator sub-assembly.

(b) Install the temporary bolt to the front door window regulator sub-assembly.





(c) Temporarily install the window regulator in the door.

(d) Tighten the temporary bolt and 5 bolts in the order shown in the illustration to install the front window regulator.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

28. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

(a) Connect the cable to the negative (-) battery terminal and the front power window regulator motor connector.

(b) Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

(c) Disconnect the power window regulator master switch assembly and the front power window regulator motor connector.

(d) Disconnect the cable from the negative (-) battery terminal.

(e) Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows in the illustration.





(f) Install the front door glass sub-assembly with the 2 bolts.





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(g) Install the hole plug.





29. INSTALL FRONT DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the front door panel.

(b) Pass the front door lock remote control cable and front door inside locking cable through a new front door service hole cover.

(c) Attach the front door service hole cover according to the reference points on the front door panel.





NOTICE:
Securely install the front door service hole cover preventing wrinkles and air bubbles.

(d) Engage each clamp.

(e) Connect each connector.

30. INSTALL OUTER MIRROR CONTROL ECU Installation

31. INSTALL FRONT NO. 3 SPEAKER ASSEMBLY Installation

32. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY Installation

33. INSTALL DOOR FRAME GARNISH

(a) Install the door frame garnish with the 2 clips.





34. INSTALL FRONT DOOR TRIM COVER

(a) Engage the 6 clips to install the front door trim cover.





(b) Install the screw.

35. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP

(a) Engage the 4 claws and install the front door inner glass weatherstrip.





36. INSTALL SEAT MEMORY SWITCH Installation

37. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Install the front door inside handle sub-assembly with the 4 screws.





(b) Install the bracket with the 3 screws.





38. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY Installation

39. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(a) Install 2 new front door trim board retainers (green).

(b) Connect the front door lock remote control cable and front door inside locking cable to the front inside handle.





(c) Connect each connector.

(d) Engage the front door trim board with the 4 clips of the front door inner glass weatherstrip.





(e) Engage the 9 clips and install the front door trim board to the front door panel.





(f) Install the 2 screws.

40. INSTALL COURTESY LIGHT ASSEMBLY

(a) Connect the connector.

(b) Engage the claw and install the courtesy light assembly.





41. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL

(a) Connect each connector.

(b) Engage the 3 claws and 2 clips, and install the power window regulator master switch assembly with front door armrest base panel.





42. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

(a) Engage the 3 claws and install the front door inside handle bezel plug.





43. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

44. INITIALIZE POWER WINDOW CONTROL SYSTEM

Initialization