Operation CHARM: Car repair manuals for everyone.

Installation





AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER ASSEMBLY: INSTALLATION

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

NOTICE:
When temporarily installing the rear differential carrier assembly and fully tightening its bolts, do not misalign the differential mount cushion bolt holes or rear differential carrier assembly bolts.

(a) Install the 2 upper rear differential mount stoppers to the rear differential carrier assembly.

(b) Support the differential carrier rear assembly with a jack.

NOTICE:
Do not drop the differential carrier.

(c) Using a hexagon wrench (12 mm), temporarily install the rear differential carrier assembly to the suspension member with 3 new bolts.





(d) Temporarily install the differential carrier rear to the suspension member with 2 new bolts and 2 lower rear differential mount stoppers.





(e) Using a hexagon wrench (12 mm) and torque wrench, tighten the 3 bolts to the specified torque.





Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

(f) Using a torque wrench, tighten the 2 bolts to the specified torque.





Torque : 95 Nm (970 kgf-cm, 70 ft-lbf)

NOTICE:
* Make sure to tighten the bolts after checking that the upper rear differential mount stopper and lower rear differential mount stopper are not misaligned or inclined.
* Do not tilt the inner sleeve or distort rubber parts when fully tightening the differential mount stopper.

2. INSTALL REAR STABILIZER BAR Installation

3. INSTALL HOLE SNAP RING Installation

4. INSTALL REAR DRIVE SHAFT ASSEMBLY LH Installation

5. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

6. INSTALL REAR AXLE ASSEMBLY LH Installation

7. INSTALL REAR AXLE ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

8. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

9. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

10. TEMPORARILY TIGHTEN REAR STABILIZER LINK ASSEMBLY LH Installation

11. TEMPORARILY TIGHTEN REAR STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

12. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

13. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

14. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

15. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

16. TEMPORARILY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY LH Installation

17. TEMPORARILY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

18. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

19. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

20. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Connect the No. 3 parking brake cable assembly to the parking brake equalizer.





(b) Install the No. 3 parking brake cable assembly to the body with the 3 bolts and 2 clamps.

Bolt (A) - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

Bolt (B) - Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

21. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT
Perform the same procedure as the No. 3 parking brake cable assembly.

22. INSTALL REAR SPEED SENSOR LH Installation

23. INSTALL REAR SPEED SENSOR RH

HINT
Perform the same procedure as the LH side.

24. INSTALL REAR DISC (for LH Side) Installation

25. INSTALL REAR DISC (for RH Side)

HINT
Perform the same procedure as the LH side.

26. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH Reassembly

27. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

28. INSTALL REAR AXLE SHAFT NUT LH Installation

29. INSTALL REAR AXLE SHAFT NUT RH

HINT
Perform the same procedure as the LH side.

30. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

(a) Install the propeller shaft with center bearing assembly Installation.

31. STABILIZE SUSPENSION Installation

32. FULLY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY LH Installation

33. FULLY TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

34. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

35. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

36. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

37. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

38. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

39. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

40. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

41. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

42. FULLY TIGHTEN REAR STABILIZER LINK ASSEMBLY LH Installation

43. FULLY TIGHTEN REAR STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

44. FULLY TIGHTEN REAR SHOCK ABSORBER BOLT (for LH Side) Installation

45. FULLY TIGHTEN REAR SHOCK ABSORBER BOLT (for RH Side)

HINT
Perform the same procedure as the LH side.

46. INSTALL REAR SUSPENSION MEMBER BRACE LH Installation

47. INSTALL REAR SUSPENSION MEMBER BRACE RH

HINT
Perform the same procedure as the LH side.

48. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Installation

49. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

HINT
Perform the same procedure as the No. 2 differential support protector.

50. ADD DIFFERENTIAL OIL Service and Repair

51. INSPECT FOR DIFFERENTIAL OIL LEAK

52. INSTALL REAR WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

53. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

54. CHECK FOR SPEED SENSOR SIGNAL

Test Mode Procedure

55. INSPECT AND ADJUST HEADLIGHT AIMING

Adjustments

56. INSPECT AND ADJUST FOG LIGHT AIMING

Adjustments