Installation
2UR-FSE INTAKE: INTAKE MANIFOLD: INSTALLATION
NOTICE:
While the battery is connected, even if the power switch is OFF, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.
1. INSTALL INTAKE MANIFOLD
(a) Install 2 new gaskets to the intake manifold.
(b) Temporarily Install the intake manifold with the 8 bolts and 2 nuts.
(c) Uniformly tighten the bolts and nuts in the order shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
2. CONNECT PCV HOSE
HINT
Make sure the direction of the hose clamp is as shown in the illustration.
3. INSTALL PURGE VSV
(a) Install the purge VSV with the bolt.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(b) Connect the 2 purge line hoses.
HINT
Make sure the direction of the hose clamp is as shown in the illustration.
(c) Connect the VSV connector.
4. INSTALL WATER BY-PASS PIPE HOSE
(a) Install the water by-pass pipe hose with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the 4 water hoses.
HINT
Make sure the direction of the hose clamp is as shown in the illustration.
5. INSTALL THROTTLE BODY ASSEMBLY Installation
6. INSTALL NO. 3 ENGINE COVER SUB-ASSEMBLY Installation
7. INSTALL ENGINE MOTOR CABLE CLAMP BRACKET
(a) Install the engine motor cable clamp bracket with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the wire harness clamp to the bracket.
8. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY
(a) Install the flexible hose bracket with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Connect the flexible hose to the bracket.
9. INSTALL INJECTOR DRIVER
(a) Install the No. 1 engine cover to the intake manifold.
(b) Install the injector driver with the 2 bolts and 2 nuts.
(c) Uniformly tighten the bolts and nuts in the order shown in the illustration.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(d) Connect the 4 wire harness connectors to the injector driver. Then move the lock lever as shown in the illustration to lock the connectors.
(e) Connect the 3 wire harness clamps to the bracket.
10. CONNECT ENGINE WIRE HARNESS
(a) Connect the engine wire harness protector to the intake manifold with the 4 nuts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the 3 wire harness brackets with the 3 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(c) Connect the 4 ground cables with the 4 bolts.
for timing chain cover - Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
for engine room RH side - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)
(d) Connect the 3 engine wire harness clamps labeled B.
(e) Attach the 4 engine wire harness clamps labeled A.
(f) Connect the engine wire harness connectors.
HINT
Connect the 4 wire harness connectors to the injector driver. Then move the lock lever as shown in the illustration to lock the connectors.
11. CONNECT ECM CONNECTOR
(a) Connect the engine wire harness to the ECM box and connect the 4 ECM connectors.
12. INSTALL NO. 2 CONNECTOR HOLDER
(a) Attach the No. 2 connector holder.
(b) Attach the wire harness's clamp A to the ECM box.
(c) Connect the 3 connectors.
13. CONNECT HYBRID VEHICLE CONTROL ECU CONNECTOR
(a) Connect the connector to the hybrid vehicle control ECU.
14. INSTALL OUTLET ENGINE ROOM ECM DUCT Installation
15. INSTALL ENGINE ROOM ECU COVER Installation
16. INSTALL NO. 6 COVER SUB-ASSEMBLY Installation
17. INSTALL ENGINE COVER SUB-ASSEMBLY LH Installation
18. INSTALL SKID CONTROL ECU BRACKET Installation
19. CONNECT BRAKE FLUID RESERVOIR Installation
20. CONNECT NO. 3 RELAY BLOCK Installation
21. INSTALL SKID CONTROL ECU Installation
22. CONNECT NO. 1 MOTOR COOLING PIPE Installation
23. INSTALL AIR CLEANER ASSEMBLY RH Installation
24. INSTALL AIR CLEANER ASSEMBLY LH Installation
25. INSTALL INTAKE AIR CONNECTOR PIPE Installation
26. INSTALL SERVICE PLUG GRIP
(a) Install the service plug grip Installation.
27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
28. INSTALL BATTERY SERVICE HOLE COVER LH Installation
29. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire) Installation
30. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation
31. ADD ENGINE COOLANT Service and Repair
32. INSPECT FOR COOLANT LEAK Testing and Inspection
33. CHECK FUNCTION OF THROTTLE BODY On-Vehicle Inspection
34. CHECK AND CLEAR DTC Installation
35. PERFORM TEST MODE INSPECTION Installation
36. INSTALL NO. 1 ENGINE UNDER COVER Installation
37. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation
38. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation
39. INSTALL NO. 1 AIR CLEANER INLET Installation
40. INSTALL ENGINE ROOM SIDE COVER LH Installation
41. INSTALL ENGINE ROOM SIDE COVER RH Installation
42. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation
43. INSTALL V-BANK COVER SUB-ASSEMBLY Installation