Operation CHARM: Car repair manuals for everyone.

Intercooler: Service and Repair




Charge Air Cooler

Removal and Installation

NOTICE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

1. Remove the radiator. For additional information, refer to Cooling System &/or Engine Block Heater.

2. Remove the Charge Air Cooler (CAC).

3. To install, reverse the removal procedure.