Air Bag Control Module: Service and Repair

Restraints Control Module (RCM)













Removal

WARNING: If a vehicle has been in a crash, inspect the restraints control module (RCM) and the impact sensor (if equipped) mounting areas for deformation. If damaged, restore the mounting areas to the original production configuration. A new RCM and sensors must be installed whether or not the air bags have deployed. Failure to follow these instructions may result in serious personal injury or death in a crash.

WARNING: Always tighten the fasteners of the restraints control module (RCM) and impact sensor (if equipped) to the specified torque. Failure to do so may result in incorrect restraint system operation, which increases the risk of personal injury or death in a crash.

NOTE: The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition is ON.

NOTE: The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.

1. If installing a new RCM, carry out the steps necessary to prepare for Programmable Module Installation (PMI). For additional information, refer to Module Configuration Programming and Relearning

2. Depower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures information.

3. Remove the carpet patch.





4. Remove the ashtray.

1. Release the tabs.

2. Remove the ashtray.
- Separate the ashtray, disconnect the cigarette lighter and detach the wire harness from the ashtray.





5. Position the ashtray bracket aside.

1. Remove the screws.

2. Position the ashtray bracket aside to access the RCM.





6. Remove the insulator from on top of the RCM.

7. Remove the RCM bolts on the RH side.

8. Disconnect the large RCM electrical connector.

1. Pinch the thumb tab and pivot the connector position assurance lever all the way back until it stops.

2. Pull out and disconnect the RCM electrical connector.





9. Disconnect the small RCM connector.

10. Remove the RCM bolt on the LH side and the RCM.

Installation

1. WARNING: Always tighten the fasteners of the restraints control module (RCM) and impact sensor (if equipped) to the specified torque. Failure to do so may result in incorrect restraint system operation, which increases the risk of personal injury or death in a crash.

Position the RCM and install the 2 RCM bolts on the RH side.

- Tighten to 12 Nm (106 lb-in).

2. Connect the small RCM electrical connector.

3. Install the RCM bolt on the LH side.
- Tighten to 12 Nm (106 lb-in).

4. Make sure the connector position assurance lever is all the way back and in the full release position before attempting to connect the connector.





5. NOTICE: Putting the large Restraints Control Module (RCM) electrical connector into the RCM on an angle can cause bad electrical connections and damage components.

NOTE: The RCM has been removed for clarity.

Position the large RCM electrical connector into the RCM.

- NOTICE: Do not push the connector to the point where the lever pivots and seats itself. Light pressure is needed to get the connector into position on the Restraints Control Module (RCM) before using the lever to fully seat the connector. Damage to the connector or component may occur.

With the large RCM electrical connector uniformly aligned to the RCM, lightly push in until a subtle audible click is heard and slight resistance is felt.





6. NOTE: The RCM has been removed for clarity.

Connect the large RCM electrical connector.

- Using the connector position assurance lever, pivot it toward the RCM, drawing the connector into the RCM.
- Make sure the thumb tab is engaged to the retainer on the RCM and is locked in place.





7. Install the insulator on top of the RCM.

8. Install the ashtray bracket.

1. Position the ashtray bracket to the instrument panel.

2. Install the screws.





9. Install the ashtray.
- Attach the wire harness and connect the cigarette lighter.





10. Install the carpet patch.





11. Repower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering Supplemental Restraint System (SRS) Depowering and Repowering.

12. If a new RCM was installed, carry out the appropriate steps necessary to complete PMI. For additional information, refer to Module Configuration Programming and Relearning