Part 1
ELECTRONIC ENGINE CONTROL (EEC) SYSTEM
Part 1 of 4
Overview
The EEC system provides optimum control of the engine and transmission through the enhanced capability of the PCM. The EEC system also has an on board diagnostics (OBD) monitoring system with features and functions to meet federal regulations on exhaust emissions.The EEC system has 2 major divisions: hardware and software. The hardware includes the PCM, sensors, switches, actuators, solenoids, and interconnecting terminals. The software in the PCM provides the strategy control for outputs (engine hardware) based on the values of the inputs to the PCM. The EEC hardware and software are discussed.This system contains detailed descriptions of the operation of the EEC system input sensors and switches, output actuators, solenoids, relays and connector pins (including other power-ground signals).
The PCM receives information from a variety of sensor and switch inputs. Based on the strategy and calibration stored within the memory chip, the PCM generates the appropriate output. The system is designed to minimize emissions and optimize fuel economy and driveability. The software strategy controls the basic operation of the engine and transmission, provides the OBD II strategy, controls the MIL, communicates to the IDS or equivalent tester via the data link connector (DLC), allows for flash electrically erasable programmable read only memory (FEEPROM), provides idle air and fuel trim, and controls failure mode effects management (FMEM).
Modifications to OBD II Vehicles
Modifications or additions to the vehicle may cause incorrect operation of the OBD II system. Anti-theft systems, cellular telephones and CB radios must be carefully installed. Do not install these devices by tapping into or running wires close to powertrain control system wires or components.
Powertrain Control Hardware
Powertrain Control Module (PCM)
The center of the electronic engine control (EEC) system is a microprocessor called the PCM. The PCM receives input from sensors and other electronic components. Based on information received and programmed into its memory, the PCM generates output signals to control various relays, solenoids, and actuators. The Tribute uses a 150-pin PCM which has 3 separate electrical harness connectors.
PCM Location
The PCM is located behind the instrument panel (cowl), center to both driver and passenger sides (access from the engine compartment).
Fuel Pump Driver Module (FPDM)
The FPDM receives a duty cycle signal from the PCM and controls the fuel pump operation in relation to this duty cycle. This results in variable speed fuel pump operation. The FPDM sends diagnostic information to the PCM on the fuel pump monitor circuit. For additional information on the fuel pump control and the fuel pump monitor, see RESETTING FUEL SYSTEMS.
Keep Alive Memory (KAM)
The PCM stores information in keep alive RAM (a memory integrated circuit chip) about vehicle operating conditions, and then uses this information to compensate for component variability. KAM remains powered when the key is off so that this information is not lost.
Hardware Limited Operation Strategy (HLOS)
This system of special circuitry provides minimal engine operation should the PCM, mainly the central processing unit (CPU) or electronically erasable programmable read only memory (EEPROM), stop functioning correctly. All modes of self-test are not functional at this time. The electronic hardware is in control of the system while in HLOS.
HLOS Allowable Output Functions:
- Spark output controlled directly by the crankshaft position (CKP) signal
- Fixed fuel pulse width synchronized with the CKP signal
- Fuel pump relay energized
- Idle speed control output signal functional
HLOS Disabled Outputs To Default State:
- Exhaust gas recirculation (EGR) solenoids
- No torque converter clutch lock-up
Power and Ground Signals
Gold Plated Pins
NOTE: Gold plated terminals should only be replaced with new gold plated terminals.
Some engine control hardware has gold plated pins on the connectors and mating harness connectors to improve electrical stability for low current draw circuits and to enhance corrosion resistance.
Keep Alive Power (KAPWR)
KAPWR provides a constant voltage input independent of ignition switch state to the PCM. This voltage is used by the PCM to maintain the keep alive memory (KAM).
Mass Air Flow Return (MAF RTN)
The MAF RTN is a dedicated analog signal return from the mass air flow (MAF) sensor. It serves as a ground offset for the analog voltage differential input by the MAF sensor to the PCM.
Power Ground (PWR GND)
The PWR GND circuit(s) is directly connected to the battery negative terminal. PWR GND provides a return path for the PCM vehicle power (VPWR) circuits.
Signal Return (SIG RTN)
The signal return (SIG RTN) is a dedicated ground circuit used by most electronic EC sensors and some other inputs.
Vehicle Buffered Power (VBPWR)
The VBPWR is a PCM-supplied power source that supplies regulated voltage (10 to 14 volts) to vehicle sensors that run off 12 volts but cannot withstand VPWR voltage variations. It is regulated to VPWR minus 1.5 volts and is voltage limited to protect the sensors.
Vehicle Power (VPWR)
When the key is turned to the ON or START position, battery positive voltage (B+) is applied to the coils of the EEC power relay and power sustain relay (PSR). Since the other end of the coils are wired to ground, this energizes the coils and closes the contacts of the EEC power relay and PSR. VPWR is now supplied to the PCM and the EEC system as VPWR. When the key is turned to the OFF position, the PCM keeps the PSR energized until the normal power-down sequence is completed. See Engine Control Components, Power Sustain Relay.
Vehicle Reference Voltage (VREF)
VREF is a consistent positive voltage (5.0 volts ± 0.5) provided by the PCM. VREF is typically used by 3-wire sensors and some digital input signals.
Powertrain Control Software
Communications
The vehicle has 2 module communication networks: one high speed and one medium speed controller are network (CAN), which are comprised of unshielded twisted pair cable. Both networks are connected to the data link connector (DLC). For additional information, see Communications Network.
Engine RPM/Vehicle Speed Limiter
The PCM disables some or all of the fuel injectors whenever an engine RPM or vehicle over speed condition is detected. The purpose of the engine RPM or vehicle speed limiter is to prevent damage to the powertrain. The vehicle exhibits a rough running engine condition, and the PCM stores one of the following continuous memory DTCs: P0219, P0297, or P1270. Once the driver reduces the excessive speed, the engine returns to the normal operating mode. No repair is required. However, the technician should clear the DTCs and inform the customer of the reason for the DTC.
Excessive wheel slippage may be caused by sand, gravel, rain, mud, snow, ice, etc. or excessive and sudden increase in rpm while in NEUTRAL or while driving.
Fail-Safe Cooling Strategy
The fail-safe cooling strategy is activated by the PCM only in the event that an overheating condition has been identified. This strategy provides engine temperature control when the cylinder head temperature exceeds certain limits. The cylinder head temperature is measured by the cylinder head temperature (CHT) sensor.
A cooling system failure such as low coolant or coolant loss could cause an overheating condition. As a result, damage to major engine components may occur. Along with a CHT sensor, the fail-safe cooling strategy is used to prevent damage by allowing air-cooling of the engine. This strategy allows the vehicle to be driven safely for a short period of time when an overheat condition exists.
The engine temperature is controlled by varying and alternating the number of disabled fuel injectors. This allows all cylinders to cool. When the fuel injectors are disabled, their respective cylinders work as air pumps, and this air is used to cool the cylinders.
Failure Mode Effects Management
Failure mode effects management (FMEM) is an alternate system strategy in the PCM designed to maintain engine operation if one or more sensor inputs fail.
When a sensor input is determined to be out-of-limits by the PCM, an alternative strategy is initiated. The PCM substitutes a fixed value for the incorrect input and continues to monitor the suspect sensor input. If the suspect sensor begins to operate within limits, the PCM returns to the normal engine operational strategy.
All FMEM sensors display a sequence error message on the scan tool. The message may or may not be followed by key on engine off (KOEO) or continuous memory DTCs when attempting key on engine running (KOER) self-test mode.
Flash Electrically Erasable Programmable Read Only Memory (EEPROM)
The flash EEPROM is an integrated circuit (IC) within the PCM. This IC contains the software code required by the PCM to control the powertrain. One feature of the EEPROM is that it can be electrically erased and then reprogrammed without removing the PCM from the vehicle. If a software change is required to the PCM, a new module is no longer necessary as the current one can be reprogrammed through the data link connector (DLC).
Fuel Trim
Short Term Fuel Trim
If the oxygen sensors are warmed up and the PCM determines that the engine can operate near stoichiometric air/fuel ratio (14.7:1 for gasoline), the PCM enters closed loop fuel control mode. Since an oxygen sensor can only indicate rich or lean, the fuel control strategy continuously adjusts the desired air/fuel ratio between rich and lean causing the oxygen sensor to switch around the stoichiometric point. If the time between rich and lean switches are the same, then the system is actually operating at stoichiometric. The desired air/fuel control parameter is called short term fuel trim (SHRTFT1 and 2) where stoichiometric is represented by 0%. Richer (more fuel) is represented by a positive number and leaner (less fuel) is represented by a negative number. Normal operating range for short term fuel trim is +/- 25%. Some calibrations have time between switches and short term fuel trim excursions that are not equal. These unequal excursions are used to run the system slightly lean or rich of stoichiometric. This practice is referred to as using bias. For example, the fuel system can be biased slightly rich during closed loop fuel to help reduce oxides of nitrogen (NOx).
Values for SHRTFT1 and 2 may change significantly on a diagnostic tool as the engine is operated at different RPM and load points. This is because SHRTFT1 and 2 reacts to fuel delivery variability that changes as a function of engine RPM and load. Short term fuel trim values are not retained after the engine is turned off.
Long Term Fuel Trim
While the engine is operating in closed loop fuel control, the short term fuel trim corrections are learned by the PCM as long term fuel trim (LONGFT1 and 2) corrections. These corrections are stored in the keep alive memory (KAM) fuel trim tables. Fuel trim tables are based on engine speed and load and by bank for engines with 2 heated oxygen sensor (HO2S) forward of the catalyst. Learning the corrections in KAM improves both open loop and closed loop air/fuel ratio control. Advantages include:
- Short term fuel trim does not have to generate new corrections each time the engine goes into closed loop
- Long term fuel trim corrections can be used both while in open loop and closed loop modes
Long term fuel trim is represented as a percentage, similar to the short term fuel trim, however it is not a single parameter. A separate long term fuel trim value is used for each RPM/load point of engine operation. Long term fuel trim corrections may change depending on the operating conditions of the engine (RPM and load), ambient air temperature, and fuel quality (% alcohol, oxygenates). When viewing the LONGFT1/2 PID(s), the values may change a great deal as the engine is operated at different RPM and load points. The LONGFT1/2 PID(s) display the long term fuel trim correction that is currently being used at that RPM/load point.
High Speed Controller Area Network (CAN)
High speed CAN is a serial communication language protocol used to transfer messages (signals) between electronic modules or nodes. Two or more signals can be sent over one CAN communications network circuit allowing 2 or more electronic modules or nodes to communicate with each other. This communication or multiplexing network operates at 500kB/sec (kilobytes per second) and allows the electronic modules to share their information messages.
Included in these messages is diagnostic data that is outputted over the CAN + and CAN - lines to the DLC. PCM connection to the DLC is typically done with a 2-wire, twisted pair cable used for the network interconnection. The diagnostic data such as self-test or PIDs can be accessed with a scan tool.
Idle Air Trim
Idle air trim is designed to adjust the idle air control (IAC) calibration to correct for wear and aging of components. When the engine conditions meet the learning requirement, the strategy monitors the engine and determines the values required for ideal idle calibration. The idle air trim values are stored in a table for reference. This table is used by the PCM as a correction factor when controlling the idle speed. The table is stored in the KAM and retains the learned values even after the engine is shut off. A DTC is set if the idle air trim has reached its learning limits.
Whenever an IAC component is replaced, or a repair affecting idle is carried out, it is recommended that the KAM be reset. This is necessary so the idle strategy does not use the previously learned idle air trim values.
To reset the KAM, see RESETTING THE KEEP ALIVE MEMORY (KAM). It is important to note that erasing DTCs with a scan tool does not reset the idle air trim table.
Once the KAM has been reset, the engine must idle for 15 minutes (actual time varies between strategies) to learn new idle air trim values. Idle quality improves as the strategy adapts. Adaptation occurs in 4 separate modes as shown in the following table. IDLE AIR TRIM LEARNING MODES
Idle Speed Control Closed Throttle Determination
One of the fundamental criteria for entering RPM control is an indication of closed throttle. Throttle mode is always calculated to the lowest learned throttle position (TP) voltage seen since engine start. This lowest learned value is called ratch, since the software acts like a one-way ratch. The ratch value (voltage) is displayed as the TPREL PID. The ratch value is relearned after every engine start. Ratch learns the lowest, steady TP voltage seen after the engine starts. In some cases, ratch can learn higher values of TP. The time to learn the higher values is significantly longer than the time to learn the lower values. The brakes must also be applied to learn the higher values.
All PCM functions are done using this ratch voltage, including idle speed control. The PCM goes into closed throttle mode when the TP voltage is at the ratch (TPREL PID) value. An increase in TP voltage, normally less than 0.05 volts, puts the PCM in part throttle mode. Throttle mode can be viewed by looking at the TP MODE PID. With the throttle closed, the PID must read C/T (closed throttle). Slightly corrupt values of ratch can prevent the PCM from entering closed throttle mode. An incorrect part throttle indication at idle prevents entry into closed throttle RPM control, and could result in a high idle. Ratch can be corrupted by a throttle position sensor or a circuit that drops out or is noisy, or by loose/worn throttle plates that close tight during a deceleration and spring back at a normal engine vacuum.
Multiplexing
The increased number of modules on the vehicle necessitates a more efficient method of communication. Multiplexing is a method of sending 2 or more signals simultaneously over a single circuit. In an automotive application, multiplexing is used to allow 2 or more electronic modules to communicate simultaneously over a single media. Typically this media is a twisted pair of wires. The information or messages that can be communicated on these wires consists of commands, status or data. The advantage of using multiplexing is to reduce the weight of the vehicle by reducing the number of redundant components and electrical wiring.
Catalyst and Exhaust Systems
Overview
The catalytic converter and exhaust systems work together to control the release of harmful engine exhaust emissions into the atmosphere. The engine exhaust gas consists mainly of nitrogen (N), carbon dioxide (CO2) and water vapor (H2O). However, it also contains carbon monoxide (CO), oxides of nitrogen (NOx), hydrogen (H), and various unburned hydrocarbons (HCs). CO, NOx, and HCs are major air pollutants, and their emission into the atmosphere must be controlled.
The exhaust system consists of an exhaust manifold, front exhaust pipe, upstream heated oxygen sensor (HO2S), rear exhaust pipe, downstream HO2S, a muffler and an exhaust tailpipe. The catalytic converter is installed between the front and rear exhaust pipes. Catalytic converter efficiency is monitored by the OBD II system.
For information on the OBD II catalyst monitor, see the description for the Engine OBD II Monitors.
The number of HO2Ss used in the exhaust stream and the location of these sensors depend on the vehicle emission certification level (LEV, LEV-II, ULEV, PZEV). On most vehicles only 2 HO2Ss are used in an exhaust stream. The front sensors (HO2S11/HO2S21) before the catalyst are used for primary fuel control while the ones after the catalyst (HO2S12/HO2S22) are used to monitor catalyst efficiency. However, some partial zero emission vehicles (PZEV) use 3 HO2Ss for each engine bank. The stream 1 sensors (HO2S11/HO2S21) located before the catalyst are used for primary fuel control, the stream 2 sensors (HO2S12/HO2S22) are used to monitor the light-off catalyst, and the stream 3 sensors (HO2S13/HO2S23) located after the catalyst are used for long term fuel trim control to optimize catalyst efficiency (fore aft oxygen sensor control). Current PZEV vehicles use only a 4-cylinder engine, so only the bank 1 HO2Ss are used.
Catalytic Converter
A catalyst is a material that remains unchanged when it initiates and increases the speed of a chemical reaction. A catalyst also enables a chemical reaction to occur at a lower temperature. The concentration of exhaust gas products released to the atmosphere must be controlled. The catalytic converter assists in this task. It contains a catalyst in the form of a specially treated ceramic honeycomb structure saturated with catalytically active precious metals. As the exhaust gases come in contact with the catalyst, they are changed into mostly harmless products. The catalyst initiates and speeds up heat producing chemical reactions of the exhaust gas components so they are used up as much as possible.
Light Off Catalyst
As the catalyst heats up, converter efficiency rises rapidly. The point at which conversion efficiency exceeds 50% is called catalyst light off. For most catalysts this point occurs at 246°C to 302°C (475°F to 575°F). A fast light catalyst is a 3-way catalyst (TWC) that is located as close to the exhaust manifold as possible. Because the light off catalyst is located close to the exhaust manifold it lights off faster and reduces emissions more quickly than the catalyst located under the body. Once the catalyst lights off, the catalyst quickly reaches the maximum conversion efficiency for that catalyst.
Three-Way Catalyst (TWC) Conversion Efficiency
A TWC requires a stoichiometric fuel ratio, 14.7 pounds of air to 1 pound of fuel (14.7:1), for high conversion efficiency. In order to achieve these high efficiencies, the air/fuel ratio must be tightly controlled with a narrow window of stoichiometry. Deviations outside of this window greatly decrease the conversion efficiency. For example a rich mixture decreases the HC and CO conversion efficiency while a lean mixture decreases the NOx conversion efficiency.
Exhaust System
The purpose of the exhaust system is to convey engine emissions from the exhaust manifold to the atmosphere. Engine exhaust emissions are directed from the engine exhaust manifold to the catalytic converter through the front exhaust pipe. A HO2S is mounted on the front exhaust pipe before the catalyst. The catalytic converter reduces the concentration of CO, unburned HCs, and NOx in the exhaust emissions to an acceptable level. The reduced exhaust emissions are directed from the catalytic converter past another HO2S mounted in the rear exhaust pipe and then on into the muffler. Finally, the exhaust emissions are directed to the atmosphere through an exhaust tailpipe.
Underbody Catalyst
The underbody catalyst is located after the light off catalyst. The underbody catalyst may be in line with the light off catalyst, or the underbody catalyst may be common to 2 light off catalysts, forming a Y pipe configuration. For a complete view of the catalyst and exhaust system, see Muffler And Tailpipe Removal/Installation.
Three-Way Catalytic (TWC) Converter
The TWC converter contains either platinum (Pt) and rhodium (Rh) or palladium (Pd) and rhodium (Rh). The TWC converter catalyzes the oxidation reactions of unburned HCs and CO and the reduction reaction of NOx. The 3-way conversion can be best accomplished by always operating the engine air fuel/ratio at or close to stoichiometry.
Exhaust Manifold Runners
The exhaust manifold runners collect exhaust gases from engine cylinders. The number of exhaust manifolds and exhaust manifold runners depends on the engine configuration and number of cylinders.
Exhaust Pipes
Exhaust pipes are usually treated during manufacturing with an anti-corrosive coating agent to increase the life of the product. The pipes serve as guides for the flow of exhaust gases from the engine exhaust manifold through the catalytic converter and the muffler
Heated Oxygen Sensor (HO2S)
The HO2Ss provide the PCM with voltage and frequency information related to the oxygen content of the exhaust gas.
Muffler
Mufflers are usually treated during manufacturing with an anti-corrosive coating agent to increase the life of the product. The muffler reduces the level of noise produced by the engine, and also reduces the noise produced by exhaust gases as they travel from the catalytic converter to the atmosphere.
Continued in Part 2 Part 2