Operation CHARM: Car repair manuals for everyone.

EGR Valve: Service and Repair




EGR VALVE REMOVAL/INSTALLATION [LF]

1. Remove the plug hole plate. Service and Repair

2. Remove the battery cover. Removal and Replacement

3. Disconnect the negative battery cable. Removal and Replacement

4. Drain the engine coolant from the radiator. Service and Repair

5. Remove the following parts:
a. Remove the suspension tower bar (joint), (right side) and (left side). Service and Repair

b. Remove the wiper arm and blade. Service and Repair

c. Remove the cowl grille. Cowl Grille Removal/Installation

d. Remove the side cowl grille. Side Cowl Grille Removal/Installation

e. Move the cooler pipe No.3 and heater pipe slightly out of the way.






f. Remove the service hole cover.






6. Remove the harness bracket.






7. Disconnect the heater hose and move the heater hose slightly out of the way.






8. Disconnect the EGR valve connector.

9. Set the SST to the EGR valve installation bolt.






10. Remove both EGR valve installation bolts.






11. Remove the EGR valve with the engine coolant hose.

12. Disconnect the engine coolant hose from the EGR valve.

13. Replace the EGR valve gasket.

14. Install in the reverse order of removal.