Operation CHARM: Car repair manuals for everyone.

Disassembly




CASE COMPONENTS

Disassembly


CASE COMPONENTS






1.Remove clips from PNP switch and back-up lamp switch.
2.Remove PNP switch, back-up lamp switch and plungers from
OD gear case.





3.Remove control housing bolts, and then remove control housing and gasket from OD gear case.





4.Remove return spring plug, return spring and return spring plunger from OD gear case.

CAUTION:
Do not reuse return spring plug.





5.Remove rear oil seal from OD gear case using Tool.
Tool number: KV-381054S0 (J-34286)

CAUTION:
Do not damage OD gear case.





6.Remove retaining pin using suitable tool, and then remove striking arm from striking rod assembly.





7.Remove OD gear case bolts, and then remove OD gear case from adapter plate using suitable tool.





8.Remove counter end bearing from OD gear case using suitable tool.

CAUTION:
Be careful not to damage OD gear case.





9.Remove withdrawal lever ball pin and washer from front cover.





10.Remove front cover bolts, and then remove front cover and front cover gasket from transmission case.





11.Remove front cover oil seal from front cover using suitable tool.

CAUTION:
Be careful not to damage front cover.





12.Remove baffle plate nut from transmission case.





13.Remove snap ring from main drive gear bearing using suitable tool.





14.Remove pivot bolt and check shift pin from transmission case.

CAUTION:
Do not reuse pivot bolt and check shift pin.





15.Remove transmission case from adapter plate.





16.Remove counter front bearing from transmission case.





17.Remove oil gutter from transmission case.





18.Remove filler plug and gasket from transmission case.

CAUTION:
Do not reuse gasket.