Operation CHARM: Car repair manuals for everyone.

Inspection




TIMING CHAIN

Inspection


INSPECTION AFTER REMOVAL

Timing Chain





Check timing chain for cracks and any excessive wear at the roller links of timing chain. Replace timing chain if necessary.
Balancer Unit Mounting Bolt Outer Diameter





- Measure the outer diameters ("d1", "d2") at two positions as shown in the figure.
- If reduction appears in "A" range, regard it as "d2 ".
Limit ("d1"-"d2"): 0.15 mm (0.0059 in)
- If it exceeds the limit (large difference in dimensions), replace it with a new one.

INSPECTION AFTER INSTALLATION

Inspection for Leakage
- Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required quantity, fill to the specified level.
- Use procedure below to check for fuel leakage.
- Turn ignition switch "ON" (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
- Run engine to check for unusual noise and vibration.
- Warm up engine thoroughly to check there is no leakage of fuel, or any oil/fluids including engine oil and engine coolant.
- Bleed air from lines and hoses of applicable lines, such as in cooling system.
- After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items: