Removal and Installation

INTAKE MANIFOLD


Removal and Installation


REMOVAL
1. Remove engine cover (1).





2. Remove air duct. Refer to Service and Repair.
3. Drain engine coolant. Refer to Service and Repair.

CAUTION:
Perform this step when engine is cold.

NOTE:
This step is unnecessary when putting plugs to water hoses (to electric throttle control actuator).
a. Disconnect water hoses from electric throttle control actuator.
b. Remove electric throttle control actuator.

CAUTION:
- Handle electric throttle control actuator carefully and avoid impacts.
- Never disassemble or adjust electric throttle control actuator.
4. Remove oil level gauge.

CAUTION:
Cover the oil level gauge guide openings to avoid entry of foreign materials.
5. Loosen and remove intake manifold (1) bolts (A) (B).

Arrow Indicates Engine front






6. Loosen remaining intake manifold bolts in the reverse order as shown.

Arrow Indicates Engine front







CAUTION:
Cover engine openings to avoid entry of foreign materials.
7. Remove EVAP canister purge volume control solenoid valve from intake manifold, if necessary.

CAUTION:
Handle EVAP canister purge volume control solenoid valve carefully and avoid impacts.
8. Remove intake manifold.

INSTALLATION
1. Install intake manifold.

NOTE:
Be sure the intake manifold gasket is seated correctly in groove of intake manifold.





2. Tighten bolts in numerical order as shown.

Arrow Indicates Engine front

3. Tighten intake manifold bolt (A). Then tighten intake manifold bolt (B).

1 : Intake manifold
Arrow Indicates Engine front











4. Install electric throttle control actuator.
5. Install water hoses (3), (5) to electric throttle control actuator as shown.

1 : Electric throttle control actuator
2 : Clamp
4 : Water outlet
A : Paint Mark
B : The clamp shall not interfere with the bulged section.






6. Installation of the remaining components is in the reverse order of removal.

INSPECTION AFTER INSTALLATION
- Check for leaks of engine coolant. Refer to Testing and Inspection.
- Start and warm up the engine. Visually check for engine coolant leaks.