Removal and Installation

REAR TIMING CHAIN CASE


Removal and Installation


REMOVAL
1. Remove the engine assembly. Refer to Service and Repair.
2. Remove the oil pan lower and upper. Refer to Removal And Installation (Upper Oil Pan M/T Models), "Removal and Installation (Upper Oil Pan M/T
Removal And Installation (Upper Oil Pan CVT Models) (CVT models).
3. Remove the front timing chain case. Refer to Removal and Installation.
4. Remove the primary and secondary timing chains. Refer to [1][2]Removal.





5. Remove the rear timing chain case.

CAUTION:
- Do not remove the plate metal cover for the oil passage.
- After removing the chain case, do not apply any load to the case that might bend it.
a. Loosen and remove the rear timing chain case bolts in the order as shown.






b. Cut the sealant using Tool and remove the rear timing chain case.







Tool number : KV10111100 (J-37228)


CAUTION:
- Be careful not to damage the mating surface.
- Do not insert a screwdriver, this will damage the mating surfaces.
c. Slide the Tool by tapping its side with a hammer to remove the rear timing chain case from the cylinder block.
6. Remove O-rings to timing chain case and cylinder block.





7. Use a scraper to remove all of the old Silicone RTV Sealant from the front and rear timing chain case and opposite mating surfaces.

CAUTION:
Do not damage the mating surfaces.





8. Remove all old Silicone RTV Sealant from all the bolt holes and bolts.

CAUTION:
Do not damage the threads or mating surfaces.

INSTALLATION





1. Install O-rings on cylinder block.
2. Apply Genuine Silicone RTV Sealant or equivalent, to the rear timing chain case using Tool as shown. Refer to Fluid Type Specifications.

Tool number : WS39930000 ( - )


CAUTION:
- For (a), completely wipe out liquid gasket extended on a portion touching at engine coolant.
- Apply liquid gasket on installation position of water pump and cylinder completely.





3. Align the rear timing chain case and water pump assembly with the dowel pins (RH and LH) on the cylinder block and install the case. Make sure the O-rings stay in place during installation.
a. Tighten the bolts in the numerical order as shown. There are two bolt lengths used. Follow the chart below for proper bolt length specifications.











b. After all bolts are initially tightened, retighten them to the specification in the numerical order as shown.
4. Install the primary and secondary timing chains. Refer to [1][2]Installation.
5. Install the front timing chain case. Refer to Removal and Installation.
6. Install the oil pan upper and lower. Refer to Removal And Installation (Upper Oil Pan M/T Models) (M/T models) or Removal And Installation (Upper Oil Pan CVT Models) (CVT models).
7. Install the engine assembly. Refer to Service and Repair.
7. Install the engine assembly. Refer to Service and Repair.