Basic Inspection

INSPECTION AND ADJUSTMENT


BASIC INSPECTION : Special Repair Requirement

1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for scheduled maintenance.





2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leakage
- Air cleaner clogging
- Gasket
3. Check that electrical or mechanical loads are not applied.
- Head lamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.





4. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.





5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Check that no DTC is displayed with CONSULT-III or GST.
Are any DTCs detected?
YES - GO TO 2.
NO - GO TO 3.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
- GO TO 3
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.





2. Rev engine between 2,000 and 3,000 rpm two or three times under no load, then run engine at idle speed for about 1 minute.
3. Check idle speed.
For procedure, Special Repair Requirement.
For specification, Specifications.
Is the inspection result normal?
YES - GO TO 10.
NO - GO TO 4.
4.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform Special Repair Requirement.
- GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform Special Repair Requirement.
- GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform Special Repair Requirement.
Is Idle Air Volume Learning carried out successfully?
YES - GO TO 7.
NO - Follow the instruction of Idle Air Volume Learning. Then GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, Special Repair Requirement.
For specification, Specifications.
Is the inspection result normal?
YES - GO TO 10.
NO - GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the Following.
- Check camshaft position sensor (PHASE) and circuit. P0340.
- Check crankshaft position sensor (POS) and circuit. P0335.
Is the inspection result normal?
YES - GO TO 9.
NO - 1. Repair or replace malfunctioning part.
2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of the incident, although this is rare.)
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Special Repair Requirement.
- GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light.
For procedure, Adjustments.
For specification, Specifications.
Is the inspection result normal?
YES - GO TO 19.
NO - GO TO 11.
11.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform Special Repair Requirement.
- GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform Special Repair Requirement.
- GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform Special Repair Requirement.
Is Idle Air Volume Learning carried out successfully?
YES - GO TO 14.
NO - Follow the instruction of Idle Air Volume Learning. Then GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, Special Repair Requirement.
For specification, Specifications.
Is the inspection result normal?
YES - GO TO 15.
NO - GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
For procedure, Adjustments.
For specification, Specifications.
Is the inspection result normal?
YES - GO TO 19.
NO - GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Removal And Installation.
Is the inspection result normal?
YES - GO TO 17.
NO - 1. Repair the timing chain installation.
2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
- Check camshaft position sensor (PHASE) and circuit. P0340.
- Check crankshaft position sensor (POS) and circuit. P0335.
Is the inspection result normal?
YES - GO TO 18.
NO - 1. Repair or replace malfunctioning part.
2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of the incident, although this is rare.)
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Special Repair Requirement.
- GO TO 4.
19.INSPECTION END
Did you replace ECM, referring this Basic Inspection procedure?
Yes or No
Yes - Go to Special Repair Requirement.
No - INSPECTION END