Removal And Installation

INTAKE MANIFOLD


Removal and Installation


REMOVAL
1. Remove the air duct (inlet) and air duct (between air cleaner case and electric throttle control actuator). Exploded View.
2. Remove the reservoir tank. Component.
3. Remove the oil level gauge.

CAUTION:
Cover the oil level gauge guide openings to avoid entry of foreign materials.
4. Remove electric throttle control actuator and position aside.

CAUTION:
- Handle electric throttle control actuator carefully and avoid impacts.
- Never disassemble or adjust electric throttle control actuator.
5. Disconnect the harness connector and EVAP hose from the EVAP canister purge volume control solenoid valve.
6. Disconnect vacuum hose for brake booster from intake manifold.





7. Remove intake manifold support front (1) and bolt from rear (2).
- Bracket (2) is not removed. Remove bolt from intake manifold.
8. Remove intake manifold.





Arrow Indicates Engine Front

- Loosen bolts in the reverse of the order shown.


9. Remove EVAP canister purge volume control solenoid valve from intake manifold, if necessary.

CAUTION:
Handle EVAP canister purge volume control solenoid valve carefully and avoid impacts.
10. Remove intake manifold support (center) from cylinder head, if necessary.

NOTE:
The intake manifold support (center) functions as the guide when the intake manifold is installed.

INSTALLATION
Installation is in the reverse order of removal.

Intake Manifold





1. Install the gasket to the intake manifold.
- Align the protrusion (A) of gasket to the groove of intake manifold.
2. Place the intake manifold into the installation position.

CAUTION:
Make sure that the oil level gauge guide is not disconnected from the fixing clip of water inlet due to interference with intake manifold.





Arrow Indicates Engine Front

3. Tighten bolts in the numerical order shown.


4. Install intake manifold support (front and rear).

Electric Throttle Control Actuator
- Tighten bolts of electric throttle control actuator equally and diagonally in several steps.
- Perform "Throttle Valve Closed Position Learning" after repair when removing harness connector of the electric throttle control actuator. Special Repair Requirement.
- Perform "Throttle Valve Closed Position Learning" and "Idle Air Volume Learning" after repair when replacing electric throttle control actuator. Special Repair Requirement and Special Repair Requirement.