Removal And Installation

INTAKE MANIFOLD


Removal and Installation


REMOVAL

WARNING:
To avoid the danger of being scalded, never drain the coolant when the engine is hot.





1. Remove engine room cover (1).
2. Remove air duct, air duct (inlet) and air duct (front). Component.
3. Disconnect the EVAP canister purge volume control solenoid valve.
4. Partially drain engine coolant. Changing Engine Coolant.

CAUTION:
Perform this step when engine is cold.

NOTE:
This step is unnecessary when putting plugs to water hoses (to electric throttle control actuator).
a. Disconnect water hoses from electric throttle control actuator.
b. Remove electric throttle control actuator.

CAUTION:
- Handle electric throttle control actuator carefully and avoid impacts.
- Never disassemble or adjust electric throttle control actuator.
5. Remove the PCV hose and the vacuum hose.
6. Remove oil level gauge.

CAUTION:
Cover the oil level gauge guide openings to avoid entry of foreign materials.





Arrow Indicates Engine Front

7. Loosen and remove intake manifold (1) bolts (A) (B).






Arrow Indicates Engine Front

8. Loosen remaining intake manifold bolts in the reverse order as shown.


CAUTION:
Cover engine openings to avoid entry of foreign materials.
9. Remove EVAP canister purge volume control solenoid valve from intake manifold, if necessary.

CAUTION:
Handle EVAP canister purge volume control solenoid valve carefully and avoid impacts.
10. Remove intake manifold.

INSTALLATION
1. Install intake manifold.

NOTE:
Be sure the intake manifold gasket is seated correctly in groove of intake manifold.





Arrow Indicates Engine Front

2. Tighten bolts in numerical order as shown.





3. Tighten intake manifold bolt (A). Then tighten intake manifold bolt (B).











4. Install electric throttle control actuator.









5. Install water hoses (3), (5) to electric throttle control actuator as shown.
6. Installation of the remaining components is in the reverse order of removal.