Operation CHARM: Car repair manuals for everyone.

Radiator Cap: Service and Repair




RADIATOR

RADIATOR CAP : Inspection






- Check valve seat (A) of radiator cap.





- Replace the cap if the metal plunger cannot be seen around the edge of the black rubber gasket.
- Replace the cap if deposits of waxy residue or other foreign material are on the black rubber gasket or the metal retainer.





- Pull negative-pressure valve to open it, and check that it closes completely when released.
- Check that there is no dirt or damage on the valve seat of radiator cap negative-pressure valve.
- Make sure that the valve operates properly while opening and closing.





- Check radiator cap relief pressure.
Standard and Limit: [1][2]Cooling System.
- When connecting the radiator cap to the Tool (B), apply water or coolant to the cap seal surface.
Tool number (B): EG-17650301 (J-33984-A)
- Replace radiator cap if there is an abnormality in the negative pressure valve, or if the radiator cap does not perform within specifications.

CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue or foreign material.