Removal And Installation

IGNITION COIL, SPARK PLUG AND ROCKER COVER

Removal and Installation


REMOVAL

1.Disconnect the battery negative terminal.
2.Remove intake manifold. Exploded View.
3.Remove ignition coil.

CAUTION:
- Never drop or shock ignition coil.
- Never disassemble ignition coil.
4.Remove fuel tube protector. Exploded View.
5.Remove PCV hose from rocker cover.
6.Remove PCV valve, if necessary.
7.Remove rocker cover.





- Loosen bolts in reverse order as shown in the figure.





8.Remove rocker cover gasket from rocker cover.
9.Use scraper to remove all traces of liquid gasket from cylinder head and front cover.

CAUTION:
Never scratch or damage the mating surface when cleaning off old liquid gasket.

INSTALLATION


CAUTION:
Do not reuse O-ring.
1.Install the rocker cover:





a.Press gasket onto the bosses for the rocker cover bolt holes as shown to prevent the gasket from dropping off.










b.Apply liquid gasket to the cylinder head (1) and front cover (2) as shown.





Use Genuine RTV Silicone Sealant or equivalent. Refer to
Recommended Chemical Products And Sealants.

CAUTION:
- The components must be installed within 5 minutes of the liquid gasket application.
- Then allow 30 minutes for the liquid gasket to set before putting oil in the engine.
c.Install rocker cover to cylinder head.

CAUTION:
Check that the gasket has not slipped out of position.





- Tighten bolts in numerical order in two separate stages as shown.





2.Installation of the remaining components is in the reverse order of removal.