Operation CHARM: Car repair manuals for everyone.

Fuel System Cleaning

CLEANING PROCEDURE

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

NOTE: Refer to Cover and Plug Openings Notice in Service Precautions.

IMPORTANT:
^ When flushing the fuel tank, the fuel and water mixture needs to be treated as a hazardous material. The material needs to be handled in accordance with all local, state and federal laws and regulations.
^ Whenever the fuel tank is cleaned, the fuel pump fuel strainer must be inspected. If the fuel pump fuel strainer is contaminated, the fuel pump fuel strainer must be replaced and the fuel pump must be inspected.
^ Always maintain cleanliness when servicing fuel system components.

1. Relieve the fuel system fuel pressure. Refer to Fuel Pressure Relief Procedure.
2. Drain the fuel tank. Refer to Fuel Tank Draining Procedure.
3. Remove the fuel tank.
4. Remove the fuel sender assembly.
5. Inspect the fuel pump inlet for dirt and debris. If dirt and debris are found, the fuel pump needs to be replaced.
6. Flush fuel tank with hot water.
7. Pour the water out of the fuel sender assembly opening in the fuel tank. Rock the fuel tank in order to be sure that the removal of the water from the fuel tank is complete.
8. Allow tank to dry completely before reassembly.
9. Install the fuel sender assembly.
10. Install the fuel tank.