Operation CHARM: Car repair manuals for everyone.

EGR Tube: Service and Repair




Exhaust Gas Recirculation Valve Pipe Replacement

Removal Procedure




1. Remove the exhaust gas recirculation (EGR) pipe mounting bolts from the intake manifold.




2. Remove the EGR pipe mounting bolts from the EGR valve.
3. Raise and suitable support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).




4. Remove the lower mounting bolt attaching the EGR pipe to the intake manifold.
5. Remove the EGR pipe.

Installation Procedure





Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the EGR pipe and the lower bolt attaching the EGR pipe to the intake manifold.

Tighten the EGR pipe mounting bolt to 12 Nm (106 lb in).




2. Install the EGR pipe mounting bolts to the EGR valve.

Tighten the EGR pipe to EGR valve mounting bolts to 10 Nm (89 lb in).

3. Lower the vehicle.




4. Install the EGR pipe mounting bolts to the intake manifold.

Tighten the EGR pipe to intake manifold mounting bolts to 12 Nm (106 lb in).