EGR Valve: Service and Repair

Exhaust Gas Recirculation Valve Replacement

Removal Procedure




1. Disconnect the exhaust gas recirculation (EGR) valve electrical connector.
2. Remove the EGR pipe bolt and carefully pull the pipe assembly back.
3. Remove the EGR valve bolts.
4. Remove EGR valve.
5. Remove the EGR valve gasket.
6. Clean and inspect the EGR valve gasket mating surfaces.

Installation Procedure




1. Install a new EGR valve gasket.
2. Install the EGR valve.

Caution: Refer to Fastener Caution Fastener Caution.

3. Install the EGR valve bolts.

Tighten the bolt to 30 Nm (22 lb ft).

4. Install the EGR pipe to the EGR valve.
5. Install the EGR pipe.

Tighten the bolt to 25 Nm (18 lb ft).

6. Connect the EGR valve electrical connector.