Exhaust Pipe: Service and Repair

Front Pipe Replacement (2.4L AWD)

Removal Procedure




1. Remove the 2 bolts (2), 2 compression springs (1) and front exhaust pipe assembly.




2. Remove the 2 bolts (1) from the catalytic converter pipe.
3. Remove the front exhaust pipe.
4. Remove the gasket from the exhaust manifold.

Installation Procedure





Note: If the free length is less than the minimum 41.5 mm (1.63 in), replace the compression spring.

1. Using a vernier caliper, measure the free length of the compression springs.
2. Fully insert a new gasket to the exhaust manifold.





Note: Be sure to install the gasket in the correct direction. Do not reuse the gasket.

3. Using a plastic hammer and wooden block (2) , tap in the new gasket (3) until its surface is flush with the exhaust manifold (1).





Caution: Refer to Fastener Caution (Fastener Caution)

4. Install the front exhaust pipe assembly with the 2 bolts (1) and the 2 compression springs (2). Tighten the bolts to 43 Nm (32 lb ft).
5. Install the 2 bolts (1) into the catalytic converter pipe and tighten to43 Nm (32 lb ft).
6. Inspect for exhaust gas leaks.