Muffler: Service and Repair

Exhaust Muffler Replacement (2.4L AWD)

Removal Procedure




1. Remove the 2 bolts (2) and 2 compression springs (1) from the muffler assembly.
2. Remove the muffler assembly from the 2 exhaust pipe supports.
3. Remove the gasket from the center exhaust pipe assembly.

Installation Procedure





Note: If the free length is less than the minimum 38.5 mm (1.52 in), replace the compression spring.

1. Using a vernier caliper, measure the free length of the compression springs.
2. Fully insert a new gasket to the center exhaust pipe assembly.





Note: Be sure to install the gasket in the correct direction. Do not reuse the gasket.

3. Using a plastic hammer and wooden block (2), tap in the new gasket (3) until its surface is flush with the center exhaust pipe assembly (1).




4. Connect the muffler assembly to the 2 exhaust pipe supports.

Caution: Refer to Fastener Caution (Fastener Caution).

5. Install the muffler assembly with the 2 bolts (2) and 2 compression springs (1).

Tighten the tail exhaust pipe bolts to 43 Nm (32 lb ft).

6. Inspect for exhaust gas leaks.