Muffler: Service and Repair

Exhaust Muffler Replacement (1.8L)

Removal Procedure




1. Remove the 2 bolts (1) and 2 compression springs (2).
2. Remove the muffler assembly from the 3 exhaust pipe supports.
3. Remove the gasket from the center exhaust pipe assembly.

Installation Procedure




1. Using a vernier caliper, measure the free length of the compression springs.




2. Fully insert a new gasket to the front exhaust pipe assembly.

Note: Be sure to install the gasket in the correct direction. Do not reuse the gasket.

3. Using a plastic hammer and wooden block (2), tap in the new gasket (3) until its surface is flush with the front exhaust pipe assembly (1).




4. Connect the muffler assembly to the 2 exhaust pipe supports.

Caution: Refer to Fastener Caution (Fastener Caution).

5. Install the muffler assembly with the 2 bolts (1) and 2 compression springs (2). Tighten the bolts to 43 Nm (32 lb ft).
6. Inspect for exhaust gas leak.