Operation CHARM: Car repair manuals for everyone.

Test Point 7 - Fuel Pressure

TEST POINT 7

Fuel Pressure




1. Open flap on distribution tube. Unscrew capped nut on test connection.

Note: Be careful that sealing ball does not fall out when removing the capped nut.
Catch escaping fuel.
Electric sparks could cause fire!




2. Connect pressure tester P 378 on distribution tube.
3. Start engine and measure fuel pressure at idle speed.
Specification: approx. 2.0 bar (29 psi).




4. Pull off vacuum hose on pressure regulator. Fuel pressure should rise.
Specification: 2.3 to 2.7 bar (33 to 39 psi).




5. If fuel pressure deviates from specified values, pinch return line shut slowly with a clamp.

Replace pressure regulator if pressure rises above 4 bar (58 psi).

If pressure remains below 4 bar (58 psi), check fuel filter or replace fuel pump

If engine does not run, supply battery voltage to term. 4 of 9-pin plug or bridge terminals 30 and 87 b on socket of fuel pump relay.

Fuel pump should run.

Specification: 2.3 to 2.7 bar (33 to 39 psi).

Tightening torque for capped nut: 22 Nm (16 ft lb).