Operation CHARM: Car repair manuals for everyone.

972719 Removing and installing wire harness for tailgate


WM 972719 Removing and installing wire harness for tailgate

Technical values





Preliminary work

1. Remove trim panel for tailgate. -> 709219 Removing and installing trim panel for tailgate - section on "Removing" Service and Repair
2. Remove rear spoiler. -> 665819 Removing and installing rear spoiler - section on "Removing" 665819 Removing and installing rear spoiler
3. Remove the two tail lights in the tailgate.
4. Remove trim panel for rear lid (handle strip). -> 664819 Removing and installing trim panel for rear lid (handle strip) - section on "Removing"

Removing wire harness for tailgate at the left

NOTICE

Voltage peaks

- Risk of damage to load or to the control unit

-> Switch off ignition and remove remote control before disconnecting or removing load.

Information

Always comply with the regulations for handling ESD-sensitive components!

- Assembly work must only be carried out if the mechanic is wearing the working clothes and shoes approved by Porsche.

- The new part must only be removed from the ESD (electrostatic discharge) protective packaging just before installation and at the position at which the part is to be installed.

- Never touch the electric pins and plug contacts.

Information

The number of plug connections can vary, depending on equipment.





Installation position of wire harness for tailgate





1. Unscrew fastening screw for ground connection -3- at the antenna control unit and disconnect ground strap -1-.





Disconnecting ground strap to antenna control unit

2. Press rubber sleeve at the tail light -4- through in an inward direction -A- and pull wiring -1- through towards the inside.





Removing rubber sleeve on tail light

3. Press rubber sleeve on rear lid trim panel (handle strip) -5- inwards -B- and pull the wire harness -1- through towards the inside.





Rubber sleeve on handle strip

4. Release water spray line using a screwdriver and pull it off. -> 923419 Removing and installing wiper motor for rear window wiper system - section on "Removing" 923419 Removing and installing wiper motor for rear window wiper system
5. Release electric plug connection for wiper motor and pull it off. -> 923419 Removing and installing wiper motor for rear window wiper system - section on "Removing" 923419 Removing and installing wiper motor for rear window wiper system
6. Pull off electric plug connection for rear window heating.





Pulling off plug connections

7. Release and pull off electric plug connections for antenna amplifier control unit. -> 918619 Removing and installing control unit for antenna amplifier - section on "Removing" Service and Repair
8. Unclip fixing clips -6- for wire harness for tailgate at the left.





Fastening points for left wire harness

9. Disconnect wire harness -1- from the bracket next to the window -7- ( -C- ).





Disconnecting line from bracket

10. Disconnect wire harness -1- from the bracket -8-.





Pulling wire harness through tailgate

11. Remove rubber sleeve -9- and pull wire harness -1- through towards the tailgate -D-.
12. Remove headliner. -> 708419 Removing and installing headliner - section on "Removing" Service and Repair
13. Release connection point for water spray line -E- and pull it off -F-.





Disconnecting water spray line

14. Release two electric plug connections -a- and pull them off -G + H-.





Unplugging plug connections at connection point

15. Unclip bracket for the connectors -I- and remove it -J-.





Removing bracket at connection point

16. Unclip connectors from the bracket -K- and pull them off -L-.





Unclipping connectors from bracket at the connection point

17. Guide the wire harness -1- towards the rear through the cut-outs in the roof -arrow-.





Guiding wire harness through the roof

Removing wire harness for tailgate at the right

NOTICE

Voltage peaks

- Risk of damage to load or to the control unit

-> Switch off ignition and remove remote control before disconnecting or removing load.

Information

The number of plug connections can vary, depending on equipment.





Installation position of wire harness for tailgate





1. Unscrew fastening screw for ground connection at the rear lid -3- and disconnect ground straps -2-.





Disconnecting ground strap at rear lid

2. Press rubber sleeve at the tail light -4- through in an inward direction -A- and pull wire harness -2- through towards the inside.





Removing rubber sleeve on tail light

3. Press rubber sleeve on rear lid trim panel (handle strip) -5- inwards -B- and pull the wire harness -2- through towards the inside.





Rubber sleeve on handle strip

4. Release and pull off electric plug connections at the rear lid control unit. -> 556819 Removing and installing control unit for rear lid - section on "Removing" 556819 Removing and Installing Control Unit for Rear Lid
5. Release and pull off electric plug connection at both actuating cylinders for the rear lid. -> 557319 Removing and installing actuating cylinder for rear lid - section on "Removing" 557319 Removing and Installing Actuating Cylinder for Rear Lid
6. Pull off electric plug connection for rear window heating.





Pulling off plug connections

7. Release and pull off electric plug connections for the antenna amplifier. -> 918419 Removing and installing antenna amplifier - section on "Removing" Service and Repair
8. Release and pull off electric plug connection for the rear lid buzzer. -> 558019 Removing and installing rear lid buzzer - section on "Removing" Service and Repair
9. Release and pull off electric plug connection for upper part of lid lock. -> 558719 Removing and installing upper part of rear lid lock - section on "Removing" 558719 Removing and Installing upper Part of Rear Lid Lock
10. Unclip fixing clips -6- for wire harness for tailgate at the right.





Loosening fastening points

11. Disconnect wire harness -2- from the bracket next to the window -7- ( -C- ).





Disconnecting line from bracket

12. Disconnect wire harness -2- from the bracket -8-.





Pulling wire harness through tailgate

13. Remove rubber sleeve -9- and pull wire harness -2- through towards the tailgate -D-.
14. Remove headliner. -> 708419 Removing and installing headliner - section on "Removing" Service and Repair
15. Release two electric plug connections -a- and pull them off -G + H-.





Unplugging plug connections at connection point

16. Unclip bracket for the connectors -I- and remove it -J-.





Removing bracket at connection point

17. Unclip connectors from the bracket at the connection point -K- and pull them off -L-.





Unclipping connectors from bracket at the connection point

18. Guide the wire harness -2- towards the rear through the cut-outs in the roof -arrow-.





Guiding wire harness through the roof

Installing

Installing wire harness for tailgate at the left

1. Guide the wire harness -1- towards the front through the cut-outs in the roof -arrow-.





Guiding wire harness through the roof

2. Clip connector for connection point into the bracket -L-.





Clipping connector into bracket

3. Clip bracket for connection point into the body -J-.





Clipping bracket for connection point into body

4. Plug in two electric plug connections for the connection point -G + H- until the connectors engage securely.





Plugging in plug connections at connection point

5. Fit connection point for water spray line -F- and lock it -E-.





Fitting water spray line

6. Install headliner. -> 708419 Removing and installing headliner - section on "Installing" Service and Repair
7. Pull wire harness -1- through the tailgate -D- and insert rubber sleeves -9-.





Pulling wire harness through tailgate

8. Secure wire harness -1- to the bracket at the pass-through point for the rear lid -8- with adhesive tape.
9. Secure wire harness -1- to the bracket -7- with adhesive tape -C-.





Securing line in bracket

10. Clip in fixing clips -6- for wire harness for tailgate.





Fastening points for left wire harness

11. Plug in and lock electric plug connections for antenna amplifier control unit. -> 918619 Removing and installing control unit for antenna amplifier - section on "Installing" Service and Repair
12. Plug in plug connections for rear window heating at the left and right.





Connecting plug connections

13. Plug in and lock electric plug connection for wiper motor. -> 923419 Removing and installing wiper motor for rear window wiper system - section on "Installing" 923419 Removing and installing wiper motor for rear window wiper system
14. Fit and lock water spray line. -> 923419 Removing and installing wiper motor for rear window wiper system - section on "Installing" 923419 Removing and installing wiper motor for rear window wiper system
15. Pull the wire harness -1- through in an outward direction -B- and press rubber sleeve -5- onto the rear lid trim panel (handle strip) from the inside out.





Fitting rubber sleeve on handle strip

16. Pull the wire harness -1- through in an outward direction -A- and press rubber sleeve -4- onto the tail light from the inside out -A-.





Rubber sleeve on tail light

17. Connect ground strap to the antenna control unit -1- and tighten fastening screw -3- to => Tightening torque: 9 Nm (6.5 ftlb.).





Ground strap to antenna control unit

Installing wire harness for tailgate at the right

1. Guide the wire harness -2- towards the front through the cut-outs in the roof -arrow-.





Guiding wire harness through at the roof

2. Clip connector for connection point into the bracket -L-.





Clipping connector into bracket

3. Clip bracket for connection point into the body -J-.





Clipping bracket for connection point into body

4. Plug in two electric plug connections for the connection point -G + H- until the connectors engage securely.





Plugging in plug connections at connection point

5. Install headliner. -> 708419 Removing and installing headliner - section on "Installing" Service and Repair
6. Pull wire harness -2- through the tailgate -D- and insert rubber sleeves -9-.





Guiding wire harness through tailgate

7. Secure wire harness -2- to the bracket at the pass-through point for the rear lid -8- with adhesive tape.
8. Secure wire harness -2- to the bracket -7- with adhesive tape -C-.





Disconnecting line from bracket

9. Clip in fixing clips -6- for wire harness for tailgate at the right.





Clipping in fastening points

10. Plug in electric plug connections for the antenna amplifier. -> 918419 Removing and installing antenna amplifier - section on "Installing" Service and Repair
11. Plug in electric plug connection for the rear lid buzzer. -> 558019 Removing and installing rear lid buzzer - section on "Installing" Service and Repair
12. Plug in electric plug connection for upper part of lid lock. -> 558719 Removing and installing upper part of rear lid lock - section on "Installing" 558719 Removing and Installing upper Part of Rear Lid Lock
13. Plug in plug connections for rear window heating at the left and right.





Connecting plug connections

14. Plug in electric plug connections on rear lid control unit. -> 556819 Removing and installing control unit for rear lid - section on "Installing" 556819 Removing and Installing Control Unit for Rear Lid
15. Plug in electric plug connection at both actuating cylinders for the rear lid. -> 557319 Removing and installing actuating cylinder for rear lid - section on "Installing" 557319 Removing and Installing Actuating Cylinder for Rear Lid
16. Pull the wire harness -2- through in an outward direction -B- and press rubber sleeve -5- onto the rear lid trim panel (handle strip) from the inside out.





Fitting rubber sleeve on handle strip

17. Pull the wire harness -2- through in an outward direction -A- and press rubber sleeve -4- onto the tail light from the inside out -A-.





Fitting rubber sleeve on tail light

18. Connect ground strap to the rear lid -2- and tighten fastening screw -3- to => Tightening torque: 9 Nm (6.5 ftlb.).





Securing ground strap at rear lid

Subsequent work

1. Install trim panel for tailgate. -> 709219 Removing and installing trim panel for tailgate - section on "Installing" Service and Repair
2. Install rear spoiler. -> 665819 Removing and installing rear spoiler - section on "Installing" 665819 Removing and installing rear spoiler
3. Install the two tail lights in the tailgate.
4. Install trim panel for rear lid (handle strip). -> 664819 Removing and installing trim panel for rear lid (handle strip) - section on "Installing"
5. Install headliner. -> 708419 Removing and installing headliner - section on "Installing" Service and Repair