Operation CHARM: Car repair manuals for everyone.

47. Control Valve Body Assembly Disassemble

Control Valve Body Assembly Disassemble





1. Remove the manual valve (202) from the control solenoid valve assembly.
2. Remove the wiring connector hole seal (200) for the control valve body cover.
3. Carefully separate the control solenoid valve assembly (201) from the valve body assembly (207).
4. Remove the spacer plate assembly (204). Discard the spacer plate assembly.
5. Remove the fluid pump pressure screen assembly (203) from the spacer plate assembly.
6. Remove the 3 ball check valves (205) from the valve body assembly (207).





Caution: Some valves are under pressure. Cover the bores while removing the retainers and plugs or personal injury could result.

7. Remove the bore plug retainer for the line 2 pressure regulator valve.
8. Remove the bore plug for the line 2 pressure regulator valve.
9. Remove the bore plug - O-ring - seal for the line 2 pressure regulator valve. Discard the seal.
10. Remove the line 2 pressure regulator valve spring.
11. Remove the line 2 pressure regulator valve.





Important: Position the control valve body assembly on a clean surface during disassembly.

12. Remove the spring seat for the primary limit valve.
13. Remove the primary limit valve spring.
14. Remove the primary limit valve.





15. Remove the spring seat for the actuator feed limit valve.
16. Remove the spring for the actuator feed limit valve.
17. Remove the actuator feed limit valve.





18. Remove the spring seat for the line limit valve.
19. Remove the line limit valve spring.
20. Remove the line limit valve.





21. Remove the spring seat for the TCC control valve.
22. Remove the TCC control valve spring.
23. Remove the TCC control valve.





24. Remove the bore plug retainer for the forward and reverse clutch valve.
25. Remove the bore plug for the forward and reverse clutch valve.
26. Remove the bore plug - O-ring - seal for the forward and reverse clutch valve. Discard the seal.
27. Remove the spring for the forward and reverse clutch valve.
28. Remove the forward and reverse clutch valve.





29. Remove the bore plug retainer for the line 1 pressure regulator valve.
30. Remove the bore plug for the line 1 pressure regulator valve.
31. Remove the bore plug - O-ring - seal for the line 1 pressure regulator valve. Discard the seal.
32. Remove the line 1 pressure regulator valve spring.
33. Remove the line 1 pressure regulator valve.





34. Remove the variable ratio control valve lever assembly.
35. Remove the spring for the variable ratio control valve.





36. Remove the bore plug retainer for the TCC regulator valve.
37. Remove the bore plug for the TCC regulator valve.
38. Remove the bore plug - O-ring - seal for the TCC regulator valve. Discard the seal.
39. Remove the TCC regulator valve.
40. Remove the spring for the TCC regulator apply valve.





41. Remove the control solenoid valve locator pin.
42. Remove the clutch boost valve spring.
43. Remove the clutch boost valve.