Installation
2AZ-FE COOLING: RADIATOR: INSTALLATION
1. INSTALL FAN SHROUD
(a) Install the fan shroud with the 2 bolts onto the radiator.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
2. INSTALL LOWER RADIATOR SUPPORT
(a) Install the 2 radiator supports onto the radiator.
3. INSTALL RADIATOR ASSEMBLY (for Automatic Transaxle)
(a) Set the radiator onto the vehicle.
(b) Connect the 2 oil cooler hoses onto the radiator.
Text in Illustration
HINT
Perform the installation with the hose clip at the correct angle.
4. INSTALL RADIATOR ASSEMBLY (for Manual Transaxle)
(a) Set the radiator onto the vehicle.
5. INSTALL CONDENSER Installation
6. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY Installation
7. CONNECT DISCHARGE HOSE SUB-ASSEMBLY Installation
8. CONNECT NO. 1 WATER BY-PASS HOSE
(a) Connect the No. 1 water by-pass hose to the radiator with the hose clamp.
Text in Illustration
HINT
Perform the installation with the hose clip at the correct angle.
9. INSTALL NO. 2 FAN SHROUD
(a) Engage the 2 claws and install the No. 2 fan shroud to the radiator with the 2 bolts.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
(b) Connect the 2 fan motor connectors.
10. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the No. 2 fan shroud.
11. CONNECT OUTLET RADIATOR HOSE
(a) Connect the outlet radiator hose to the radiator with the hose clamp.
Text in Illustration
HINT
Perform the installation with the hose clip at the correct angle.
12. CONNECT INLET RADIATOR HOSE
(a) Connect the inlet radiator hose to the radiator with the hose clamp.
Text in Illustration
HINT
Perform the installation with the hose clip at the correct angle.
(b) Install the hose clamp to the inlet radiator hose.
13. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
(a) Install the hood lock support with the 4 bolts onto the radiator support cushion.
Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)
(b) Connect the 2 horn connectors.
14. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY
(a) Install the hood lock control cable.
(b) Engage the clamp onto the hood lock support.
15. INSTALL NO. 1 WATER HOSE CLAMP BRACKET
(a) Connect the No. 3 water by-pass hose to the radiator with the hose clamp.
Text in Illustration
HINT
Perform the installation with the hose clip at the correct angle.
(b) Install the No. 1 water hose clamp bracket with the 2 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
16. INSTALL HEAD LIGHT ASSEMBLY LH Installation
17. INSTALL HEAD LIGHT ASSEMBLY RH
HINT
Use the same procedure as for the LH side.
18. INSTALL FRONT BUMPER COVER Installation
19. INSTALL NO. 2 BATTERY CARRIER
(a) Install the battery carrier assembly with the 4 bolts.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
20. INSTALL BATTERY
(a) Install the battery tray.
(b) Install the battery and the battery insulator.
(c) Install the battery carrier with the bolt and nut.
Bolt - Torque : 17 Nm (168 kgf-cm, 12 ft-lbf)
Nut - Torque : 3.5 Nm (35 kgf-cm, 31 in-lbf)
(d) Connect the positive and the negative terminals.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
21. ADD ENGINE COOLANT Service and Repair
22. CHARGE REFRIGERANT Service and Repair
23. WARM UP ENGINE Service and Repair
24. INSPECT FOR COOLANT LEAK Testing and Inspection
25. INSPECT FOR REFRIGERANT LEAK Service and Repair
26. ADJUST HEADLIGHT AIMING Adjustments
27. INSPECT HOOD Adjustments
28. ADJUST HOOD Adjustments