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P0463

DTC P0463 - FUEL LEVEL SENSOR CIRCUIT HIGH INPUT

DTC DETECTING CONDITION:
- Two consecutive driving cycles with fault.

CAUTION: After repair or replacement of faulty parts, conduct CLEAR MEMORY MODE and INSPECTION MODE. Refer to How To Clear Diagnostic Trouble Codes.




WIRING DIAGRAM

11AP1: CHECK SPEEDOMETER AND TACHOMETER OPERATION IN COMBINATION METER.

CHECK: Does speedometer and tachometer operate normally?

YES: Go to step 11AP2.

NO: Repair or replace combination meter.

11AP2: CHECK INPUT SIGNAL FOR ECM.
1. Turn ignition switch to ON. (Engine OFF)

Connector & terminal (B136) No.27 (+) - Chassis ground (-):




2. Measure voltage between ECM connector and chassis ground.

CHECK: Is the voltage more than 4.75 Volt?

YES: Go to step 11AP3.

NO: Even if MIL lights up, the circuit has returned to a normal condition at this time. A temporary poor contact of the connector may be the cause.

NOTE: In this case, repair the following:
- Poor contact in fuel pump connector.
- Poor contact in coupling connector (B22, B97 and R57).

11AP3: CHECK INPUT VOLTAGE OF ECM.
1. Turn ignition switch to OFF.
2. Disconnect combination meter connector (i10) and ECM connector.
3. Turn ignition switch to ON.

Connector & terminal (B136) No.27 (+) - Chassis ground (-):




4. Measure voltage of harness between ECM and chassis ground.

CHECK: Is the voltage more than 4.75 Volt?

YES: Go to step 11AP4.

NO: Repair battery short circuit between ECM and combination meter connector.

11AP4: CHECK HARNESS BETWEEN ECM AND FUEL TANK CORD.
1. Turn ignition switch to OFF.
2. Separate fuel tank cord connector (R57) and rear wiring harness connector (R15).

Connector & terminal (B136) No.27 - (R15) No.3:




3. Measure resistance between ECM and fuel tank cord.

CHECK: Is the resistance less than 5 ohm?

YES: Go to step 11AP5.

NO: Repair open circuit between ECM and fuel tank cord.

11AP5: CHECK HARNESS BETWEEN FUEL TANK CORD AND CHASSIS GROUND.

Connector & terminal (R15) No.2 - Chassis ground:




Measure resistance between fuel tank cord and chassis ground.

CHECK: Is the resistance less than 5 ohm?

YES: Go to step 11AP6.

NO: Repair open circuit between fuel tank cord and chassis ground.

NOTE: In this case, repair the following:
Poor contact in coupling connectors (B22 and B97).

11AP6: CHECK FUEL TANK CORD.
1. Disconnect connector from fuel level sensor.

Connector & terminal (R57) No.2 - (R58) No.5:




2. Measure resistance between the level sensor and coupling connector.

CHECK: Is the resistance less than 10 ohm?

YES: Go to step 11AP7.

NO: Repair open circuit between coupling connector and fuel level sensor.

11AP7: CHECK FUEL TANK CORD.
1. Disconnect connector from fuel sub level sensor.

Connector & terminal (R58) No.3 - (R59) No.2:




2. Measure resistance between fuel level sensor and fuel sub level sensor.

CHECK: Is the resistance less than 10 ohm?

YES: Go to step 11AP8.

NO: Repair open circuit between fuel level sensor and fuel sub level sensor.

11AP8: CHECK FUEL TANK CORD.

Connector & terminal (R57) No.3 - (R59) No.1:




Measure resistance between fuel sub level sensor and coupling connector.

CHECK: Is the resistance less than 10 ohm?

YES: Go to step 11AP9.

NO: Repair open circuit between coupling connector and fuel sub level sensor.

11AP9: CHECK FUEL LEVEL SENSOR.

WARNING: During work procedures, if fuel tank is more than 3/4 full, be careful because fuel may spill.

1. Remove fuel pump assembly.

Terminals No.3 - No.6:




2. While moving fuel level sensor float up and down, measure resistance between fuel level sensor terminals.

CHECK: Is the resistance more than 54.5 ohm?

YES: Go to step 11AP10.

NO: Replace fuel level sensor.

11AP10: CHECK FUEL SUB LEVEL SENSOR.

WARNING: During work procedures, if fuel tank is more than 3/4 full, be careful because fuel may spill.

1. Remove fuel sub level sensor.

Terminals No.1 - No.2:




2. Measure resistance between connector terminals of fuel sub level sensor.

CHECK: Is the resistance more than 41.5 ohm?

YES: Replace combination meter.

NO: Replace fuel sub level sensor.