Installation

Installation

1. Cylinder head gasket NO. 2 installation
(1) Operate the engine stand to face the bank 2 side upward.
(2) Clean the bolt holes in the cylinder block (block 2 side).

CAUTION:
To avoid erroneous tightening of the bolts, clean out the bolt holes sufficiently by blowing with compressed air to eliminate engine coolant etc.

(3) Apply THREE BOND 1217G to both sides of a new cylinder head gasket NO. 2 as shown in the figure.

Captions in illustration

CAUTION:
^ Clean and degrease the installation surface.
^ Install within 5 min. after applying liquid gasket.

(4) Install the cylinder head gasket NO. 2.
2. Cylinder head LH installation
(1) Clean the cylinder head bolt threads and apply sufficient engine oil to the washer and cylinder head bolts threads.
(2) Set the cylinder block (bank 2 side) on the cylinder head LH.

(3) Tighten the six cylinder head bolts in the order as shown in the figure.
Standard value:T=20Nm {204kgf-cm} {14.8ft-lbf}
(4) Retighten the six cylinder head bolts in the same order.
Standard value:T=100Nm {102kgf-cm} {73.8ft-lbf}

CAUTION:
If the bolt makes stick-slip sound during tightening, clean the bolt holes and installation surface, dry them completely, and then repeat the steps from the application of seal gasket.

NOTE:
When repeating the steps, the cylinder head gasket can be reused.

(5) Loosen the six cylinder head bolts by 360° in the order as shown in the figure.

(6) Tighten the six cylinder head bolts in the order as shown in the figure.
Standard value:T=20Nm {204kgf-cm} {14.8ft-lbf}
(7) Retighten the six cylinder head bolts in the same order.
Standard value:T=42Nm {428kgf-cm} {31.0ft-lbf}

(8) Retighten the six cylinder head bolts by 100° using the SST in the order as shown in the figure.
SST 18854AA000

Captions in illustration

NOTE:
Install a temporary bolt to secure the SST as required.

(9) Retighten the two cylinder head bolts by 100° using the SST in the order as shown in the figure.
SST 18854AA000

(10) Retighten the four cylinder head bolts by 50° using the SST in the order as shown in the figure.
SST 18854AA000
3. Camshaft housing SUB-ASSY LH installation
4. Cylinder head gasket installation
(1) Operate the engine stand to face the bank 1 side upward.
(2) Clean the bolt holes in the cylinder block (block 1 side).

CAUTION:
To avoid erroneous tightening of the bolts, clean out the bolt holes sufficiently by blowing with compressed air to eliminate engine coolant etc.

(3) Apply THREE BOND 1217G to both sides of cylinder head gasket as shown in the figure.

Captions in illustration

CAUTION:
^ Clean and degrease the installation surface.
^ Install within 5 min. after applying liquid gasket.

(4) Attach the cylinder head gasket.
5. Cylinder head SUB-ASSY installation
(1) Clean the cylinder head bolt threads and apply sufficient engine oil to the washer and cylinder head bolts threads.
(2) Set the cylinder block (bank 1 side) on the cylinder head SUB-ASSY.

(5) Loosen the six cylinder head bolts by 360° in the order as shown in the figure.

(8) Retighten the six cylinder head bolts by 100° using the SST in the order as shown in the figure.
SST 18854AA000

Captions in illustration

NOTE:
Install a temporary bolt to secure the SST as required.

(9) Retighten the two cylinder head bolts by 100° using the SST in the order as shown in the figure.
SST 18854AA000

(10) Retighten the four cylinder head bolts by 50° using the SST in the order as shown in the figure.
SST 18854AA000
6. Camshaft housing SUB-ASSY RH installation