Clutch Operating Cylinder Assembly Removal and Installation

Clutch Operating Cylinder Assembly Removal and Installation

NOTE:

- Brake fluid is extremely damaging to painted surfaces.
If brake fluid contacts a painted surface, immediately wipe it off and flush the surface thoroughly with water.
- The clutch operating cylinder may lose its original performance if it is disassembled and reassembled.
Do not try to disassemble and repair the clutch operating cylinder.

Removal

1) Clean around reservoir cap of brake master cylinder and take out fluid with syringe or such.
2) Dismount transmission assembly referring to Removal and Replacement Manual Transmission Assembly Dismounting and Remounting.
3) Loosen clutch fluid pipe flare nut (1) of clutch operating cylinder assembly (2).
4) Remove clutch pipe joint sleeve (3) from transmission front case and then remove clutch fluid pipe (4).
5) Remove clutch operating cylinder assembly from transmission front case.






Installation

1) Install clutch operating cylinder assembly (2) to transmission front case. Tighten mounting bolts to specified torque.

Tightening torque
Clutch operating cylinder assembly mounting bolt (a): 10 Nm (1.0 kgf-m, 7.5 lbf-ft)

2) Connect clutch fluid pipe (4) to clutch operating cylinder assembly temporarily.
3) Install clutch pipe joint sleeve (3) to transmission front case securely and then tighten clutch fluid pipe flare nut (1) to specified torque.

Tightening torque
Clutch fluid pipe flare nut (b): 16 Nm (1.6 kgf-m, 11.5 lbf-ft)





4) Remount transmission assembly referring to Removal and Replacement Manual Transmission Assembly Dismounting and Remounting.
5) Fill reservoir with specified brake fluid and check for fluid leakage.
6) Bleed air from system and check clutch pedal free travel. Refer to Service and Repair Air Bleeding of Brake System
for air bleeding procedure.