Fuel Pump Assembly Removal and Installation

Fuel Pump Assembly Removal and Installation

Fuel Pump Assembly Components

Fuel Pump On-Vehicle Inspection

WARNING:

Refer to the PRECAUTIONS at the beginning of Service Precautions Precautions on Fuel System Service.

Removal

1) Remove fuel tank from vehicle. Refer to Fuel Tank Removal and Installation Fuel Tank Removal and Installation.
2) Disconnect fuel cut valve hose (1), fuel feed line (2) and fuel return pipe (3) from fuel pump assembly.

When disconnecting joint of fuel feed pipe (2) and fuel return pipe (3) from fuel pump, unlock joint by inserting special tool between pipe and joint lock first.
Special Tool

(A): 09919-47020





3) Remove fuel pump assembly (1) from fuel tank (2).






Installation

Fuel Pump Assembly Inspection
1) Clean mating surfaces of fuel pump assembly (1) and fuel tank.
2) Put plate (2) on fuel pump assembly (1) by matching the protrusion of fuel pump assembly (3) to plate hole (4) as shown.





3) Install new gasket (2) and fuel pump assembly (1) with plate (3) to fuel tank.

Tightening torque
Fuel pump assembly bolts (a): 10 Nm (1.0 kgf-m, 7.5 lbf-ft)





4) Connect fuel cut valve hose (1), fuel return pipe (2) (pipe joint) and fuel feed line (3) (pipe joint) to fuel pump assembly.

CAUTION:
When connecting joint, clean outside surface of pipe where joint is to be inserted, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.





5) Install fuel tank to vehicle. Refer to Fuel Tank Removal and Installation Fuel Tank Removal and Installation.