Installation

AIR CONDITIONING: FRONT COOLING UNIT: INSTALLATION

INSTALLATION

1. INSTALL AIR CONDITIONING UNIT
(a) Install the air conditioning unit with the 3 bolts.

Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the air conditioning unit assembly.

2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT
(a) Driver Side:
(1) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "TORX" bolts.
Torque: 17 Nm (173 kgf-cm, 13 ft-lbf)
(b) Passenger Side:
(1) Using a 12 mm hexagon wrench, adjust the position of the 2 collars.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "TORX" bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(c) Connect the connector.

(d) Install the 2 bolts and 2 caps to the engine compartment side.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(e) Install the instrument panel reinforcement assembly with air conditioning unit with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(f) Engage the cooler drain hose.

(g) Connect the blower motor connector.
(h) Install the 2 nuts and bolt.
(i) Connect each connector.
(j) Connect the 2 earth wires with the 2 bolts [A].
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)
(k) Engage each clamp.

3. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Install the 3 nuts.
(b) Install the 2 bolts.
(c) Install the No. 1 instrument panel brace sub-assembly with the screw.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)

(d) Engage each clamp.
(e) Connect the earth wire with the bolt.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)
4. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Install the 3 nuts.
(b) Install the bolt.
(c) Install the No. 2 instrument panel brace sub-assembly with the screw.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)

(d) Engage each clamp.
(e) Connect the earth wire with the bolt.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)
5. INSTALL CENTER HEATER TO REGISTER DUCT

(a) Engage the 4 claws and install the center heater to register duct.
(b) Engage the clamp.
6. INSTALL NO. 1 CONSOLE BOX DUCT (w/o Rear Air Conditioning System)

(a) Install the clip and the No. 1 console box duct.
7. INSTALL REAR NO. 3 AIR DUCT

(a) Engage the 2 claws and install the rear No. 3 air duct.
(b) Install the clip.

(a) Engage the 2 claws and install the rear No. 1 air duct.
(b) Install the clip.
(c) Engage the clamp.

(d) Engage the claw and install the floor carpet.
9. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation

10. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) Installation

11. INSTALL POWER STEERING ECU ASSEMBLY Installation

12. CONNECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

(a) Connect the instrument panel junction block assembly with the 3 nuts.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)
13. INSTALL STEERING COLUMN ASSEMBLY Installation

14. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY Installation

15. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation

16. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY Installation

17. INSTALL PUSH ROD PIN Installation

18. INSTALL BRAKE PEDAL RETURN SPRING Installation

19. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation

20. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments

21. INSPECT BRAKE PEDAL FREE PLAY Adjustments

22. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments

23. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

24. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY Installation

25. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation

26. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Installation

27. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

28. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation

29. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

30. INSTALL FRONT PILLAR GARNISH RH Installation Part 1, Step 1-65

31. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation Part 1, Step 1-65

32. INSTALL FRONT PILLAR GARNISH LH Installation Part 1, Step 1-65

33. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation Part 1, Step 1-65

34. INSTALL POWER SWITCH Installation

35. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation

36. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation

37. INSTALL CONSOLE BOX ASSEMBLY (w/o Rear Air Conditioning System) Installation

38. INSTALL CONSOLE BOX ASSEMBLY (w/ Rear Air Conditioning System) Installation

39. INSTALL LOWER REAR CONSOLE BOX Installation

40. INSTALL NO. 2 CONSOLE BOX DUCT (w/o Rear Air Conditioning System) Installation

41. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation

42. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation

43. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

44. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation Part 1, Step 1-65

45. INSTALL FRONT DOOR SCUFF PLATE RH Installation Part 1, Step 1-65

46. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

47. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation Part 1, Step 1-65

48. INSTALL FRONT DOOR SCUFF PLATE LH Installation Part 1, Step 1-65

49. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Installation

50. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Installation

51. INSTALL HEATER CONTROL AND ACCESSORY ASSEMBLY (for Manual Air Conditioning System) Installation

52. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) Installation

53. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY Installation

54. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY Installation

55. INSTALL COMBINATION METER ASSEMBLY Installation

56. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY Installation

57. POSITION FRONT WHEELS STRAIGHT AHEAD
58. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation

59. INSTALL STEERING COLUMN COVER Installation

60. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation

61. INSTALL STEERING WHEEL ASSEMBLY Installation

62. INSPECT STEERING WHEEL CENTER POINT
63. INSTALL STEERING PAD Installation

64. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

65. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

66. INSTALL FRONT WHEEL LH Installation

67. CONNECT COOLER REFRIGERANT LIQUID PIPE A
(a) Remove the attached vinyl tape from the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the cooler refrigerant liquid pipe A.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
- Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.
- Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

(c) Install the O-ring on the cooler refrigerant liquid pipe A.
(d) Install the cooler refrigerant liquid pipe A.
68. CONNECT NO. 1 COOLER REFRIGERANT SUCTION PIPE
(a) Remove the attached vinyl tape from the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant suction pipe.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
- Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.
- Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

(c) Install the O-ring on the No. 1 cooler refrigerant suction pipe.

(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joint into the fitting hole securely and tighten the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
69. CONNECT HEATER INLET WATER HOSE

(a) Install the heater inlet water hose and attach the clip.
70. CONNECT HEATER OUTLET WATER HOSE

(a) Install the heater outlet water hose and attach the clip.
71. INSTALL COWL TOP OUTER PANEL SUB-ASSEMBLY Installation

72. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

73. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

74. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

75. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

76. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Repair Instruction - Initialization

77. INSPECT STEERING PAD Installation

78. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light Diagnosis System.
79. ADD ENGINE COOLANT (for Engine)

80. INSPECT FOR COOLANT LEAK (for Engine)

81. CHARGE WITH REFRIGERANT Service and Repair

82. WARM UP ENGINE Service and Repair

83. INSPECT FOR REFRIGERANT LEAK Service and Repair