Removal

P310 HYBRID BATTERY CONTROL: HV RELAY ASSEMBLY: REMOVAL

REMOVAL

1. PRECAUTION
Service Precautions
2. READ OUTPUT DTC Removal

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

4. REMOVE SERVICE PLUG GRIP Removal

5. REMOVE NO. 2 ENGINE ROOM SIDE COVER LH Removal

6. REMOVE COOL AIR INTAKE DUCT SEAL Removal

7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY
9. SEPARATE INVERTER RESERVE TANK SUB-ASSEMBLY

(a) Remove the 2 bolts and inverter reserve tank sub-assembly.
10. REMOVE INVERTER COVER Removal

11. CHECK TERMINAL VOLTAGE Removal

12. INSTALL INVERTER COVER Installation

13. INSTALL INVERTER RESERVE TANK SUB-ASSEMBLY

(a) Install the inverter reserve tank to the inverter with converter assembly with the 2 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
14. INSTALL AIR CLEANER CASE SUB-ASSEMBLY
15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

16. INSTALL COOL AIR INTAKE DUCT SEAL
17. INSTALL NO. 2 ENGINE ROOM SIDE COVER LH Installation

18. REMOVE AIR INTAKE COVER Removal

19. REMOVE REAR CENTER SEAT ASSEMBLY
20. REMOVE REAR SEAT HEADREST ASSEMBLY (for LH Side)

21. REMOVE REAR SEAT TRACK BRACKET COVER (for LH Side)

22. REMOVE REAR OUTER TRACK BRACKET COVER (for LH Side)

23. REMOVE REAR INNER TRACK BRACKET COVER (for LH Side)

24. REMOVE RECLINING HINGE COVER LH

25. REMOVE REAR SEAT LEG SIDE COVER (for LH Side)

26. DISCONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function)

27. REMOVE REAR NO. 1 SEAT ASSEMBLY (for LH Side)

28. REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side)

29. REMOVE REAR SEAT TRACK BRACKET COVER (for RH Side)

30. REMOVE REAR OUTER TRACK BRACKET COVER (for RH Side)

31. REMOVE REAR INNER TRACK BRACKET COVER (for RH Side)

32. REMOVE REAR SEAT LEG SIDE COVER (for RH Side)

33. DISCONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function)

34. REMOVE REAR NO. 1 SEAT ASSEMBLY (for RH Side)

35. REMOVE DECK BOARD ASSEMBLY

36. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY

37. REMOVE NO. 2 DECK BOARD SUB-ASSEMBLY

38. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

39. REMOVE REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)

40. REMOVE REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat)

41. REMOVE DECK SIDE TRIM BOX LH

42. REMOVE REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat)

43. REMOVE JACK CARRIER SUPPORT
44. REMOVE JACK CARRIER CUSHION

45. REMOVE JACK ASSEMBLY

46. REMOVE JACK CARRIER ASSEMBLY

47. REMOVE DECK SIDE TRIM BOX RH

48. REMOVE DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat)

49. REMOVE REAR MAT

50. REMOVE DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat)

51. REMOVE REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)

52. REMOVE REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/ Rear No. 2 Seat)

53. DISCONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/ Rear No. 2 Seat)

54. DISCONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/ Rear No. 2 Seat)

55. REMOVE REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)

56. REMOVE REAR FLOOR FINISH PLATE

57. REMOVE DECK SIDE TRIM COVER LH

58. REMOVE DECK SIDE TRIM LH

59. REMOVE SIDE TRIM COVER LH (w/o Rear Seat Entertainment System)

60. REMOVE POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System)

61. REMOVE REAR COMBINATION LIGHT SERVICE COVER LH

62. REMOVE REAR POWER POINT SOCKET ASSEMBLY

63. REMOVE REAR POWER OUTLET SOCKET COVER

64. REMOVE REAR DECK TRIM COVER (w/o Remote Folding Function)

65. REMOVE RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function)

66. REMOVE ROPE HOOK ASSEMBLY (for LH Side)

67. REMOVE NO. 2 DECK SIDE TRIM HOOK

68. REMOVE FRONT DECK SIDE TRIM COVER LH

69. DISCONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH

70. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH

71. REMOVE QUARTER PILLAR GARNISH LH

72. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH (w/o Power Back Door)

73. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH (w/ Power Back Door)

74. REMOVE REAR SEAT SIDE GARNISH CAP (w/o Rear Air Conditioning System)

75. REMOVE REAR SEAT SIDE GARNISH CAP (w/ Rear Air Conditioning System)

76. REMOVE DECK SIDE TRIM COVER RH

77. REMOVE DECK SIDE TRIM RH

78. REMOVE SIDE TRIM COVER RH (w/o Rear Automatic Air Conditioning System)

79. REMOVE REAR ROOM TEMPERATURE SENSOR (w/ Rear Automatic Air Conditioning System)

80. REMOVE REAR COMBINATION LIGHT SERVICE COVER RH

81. REMOVE ROPE HOOK ASSEMBLY (for RH Side)

82. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

83. REMOVE FRONT DECK SIDE TRIM COVER RH

84. DISCONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH

85. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH

86. REMOVE AIR INTAKE COVER Removal

87. REMOVE CENTER AIR INTAKE COVER Removal

88. SEPARATE FRONT FLOOR CARPET ASSEMBLY Removal

89. REMOVE NO. 1 HV BATTERY TRAY Removal

90. REMOVE NO. 1 FLOOR BOARD (w/ Rear No. 2 Seat) Removal

91. REMOVE NO. 2 FLOOR BOARD (w/ Rear No. 2 Seat) Removal

92. REMOVE NO. 3 FLOOR BOARD (w/ Rear No. 2 Seat) Removal

93. REMOVE NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Removal

94. REMOVE NO. 2 FLOOR BOARD (w/o Rear No. 2 Seat) Removal

95. REMOVE NO. 3 FLOOR BOARD (w/o Rear No. 2 Seat) Removal

96. REMOVE REAR CENTER SEAT INNER BELT

97. REMOVE BATTERY CARRIER DUCT Removal

98. REMOVE HV BATTERY SERVICE HOLE COVER Removal

99. REMOVE BATTERY COVER SUB-ASSEMBLY Removal

100. REMOVE HYBRID VEHICLE RELAY ASSEMBLY
CAUTION: Be sure to wear insulated gloves and protective goggles.
NOTE: Insulate the removed terminals with insulating tape.

(a) Remove the 2 nuts, then disconnect the No. 3 frame wire from the hybrid vehicle relay assembly.

(b) Disconnect the 2 main battery cable connectors from the hybrid vehicle relay assembly.

(d) Remove the 3 nuts and hybrid vehicle relay assembly.