Operation CHARM: Car repair manuals for everyone.

Installation








2UZ-FE CHARGING: GENERATOR:

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY





(a) Install the generator with the bolt and 2 nuts.
for bolt and nut (A) - Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)
for nut (B) - Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)





(b) Connect the generator connector.
(c) Connect the generator wire with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(d) Install the terminal cap.
(e) Install the harness bracket to the generator with the bolt.
Torque: 8.2 Nm (84 kgf-cm, 73 in-lbf)
2. INSTALL VANE PUMP ASSEMBLY (Installation)

3. INSTALL FAN AND GENERATOR V BELT (Installation)

4. CONNECT AIR CLEANER HOSE ASSEMBLY
(a) Connect the air cleaner hose to the throttle body.
5. INSTALL THROTTLE BODY COVER SUB-ASSEMBLY (Installation)

6. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (Replacement)

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTE: Some systems need to be initialized after the cable is reconnected (Repair Instruction - Initialization).