Removal

AIR CONDITIONING: COMPRESSOR (for 2GR-FE): REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent the airbag from deploying Service Precautions

3. REMOVE FRONT WHEEL RH

4. REMOVE ENGINE UNDER COVER ASSEMBLY Removal

5. REMOVE NO. 1 ENGINE UNDER COVER Removal

6. REMOVE FRONT FENDER MOULDING SUB-ASSEMBLY RH Removal

7. REMOVE FRONT FENDER LINER RH Removal

8. REMOVE FRONT FENDER APRON SEAL RH Removal

9. REMOVE V-RIBBED BELT Removal

10. DRAIN ENGINE COOLANT Service and Repair

11. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

12. REMOVE COOL AIR INTAKE DUCT SEAL Removal

13. REMOVE BATTERY Removal

14. REMOVE NO. 2 AIR CLEANER INLET Removal

15. REMOVE NO. 1 AIR CLEANER INLET Removal

16. DISCONNECT NO. 1 RADIATOR HOSE Removal

17. DISCONNECT NO. 2 RADIATOR HOSE Removal

18. DISCONNECT OIL COOLER HOSE Removal

19. DISCONNECT COOLING FAN ECU CONNECTOR Removal

20. REMOVE RADIATOR GRILLE Removal

21. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Removal

22. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Removal

23. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY Removal

24. SEPARATE COOLER CONDENSER ASSEMBLY Removal

25. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR Removal

26. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the discharge hose sub-assembly from the compressor and magnetic clutch.





(b) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

27. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.





(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

28. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for TMC Made)

(a) Disengage the clamp.





(b) Disconnect the connector.

(c) Disengage each clamp.





(d) Disconnect the connector.

(e) Remove the 4 bolts and the compressor and magnetic clutch.





29. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (except TMC Made)

(a) Disengage the clamp.





(b) Disconnect the connector.

(c) Disengage each clamp.





(d) Disconnect the connector.

(e) Remove the 4 bolts and the compressor and magnetic clutch.