Removal

1GR-FE INTAKE: INTAKE MANIFOLD: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Removal

2. DRAIN ENGINE COOLANT Service and Repair

3. REMOVE V-BANK COVER

(a) Raise the front of the V-bank cover to disengage the 2 pins.





(b) Remove the 2 V-bank cover hooks from the bracket.

(c) Remove the V-bank cover.

Text in Illustration





4. REMOVE AIR CLEANER HOSE ASSEMBLY

(a) Disconnect the ventilation hose and vacuum hose.





(b) Disengage the wire harness clamp.

(c) Remove the bolt.

(d) Loosen the 2 hose clamps.

(e) Remove the air cleaner hose assembly.

5. REMOVE INTAKE AIR SURGE TANK

(a) Disconnect the No. 4 water by-pass hose.





(b) Disconnect the No. 5 water by-pass hose.

(c) Disconnect the throttle body connector.





(d) Disconnect the No. 1 fuel vapor feed hose.





(e) Disconnect the No. 1 vacuum switching valve connector.

(f) Disconnect the No. 1 ventilation hose.





(g) Disconnect the 2 heater water hose clamps.





(h) Remove the 2 bolts and throttle body bracket.





(i) Using a clip remover, disengage the wire harness clamp.





(j) Remove the 2 bolts and No. 1 surge tank stay.

(k) Remove the 2 bolts and No. 2 surge tank stay.





(l) Remove the 2 nuts.





Text in Illustration





(m) Using an 8 mm socket hexagon wrench, remove the 4 bolts and the intake air surge tank.

(n) Remove the gasket.

6. REMOVE REAR CYLINDER HEAD COVER Removal

7. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY Removal

8. DISCONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY Removal

9. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

10. REMOVE INTAKE MANIFOLD

(a) Remove the 4 nuts, 6 bolts and intake manifold.





(b) Remove the 2 gaskets.