Operation CHARM: Car repair manuals for everyone.

Installation





1GR-FE CHARGING: GENERATOR: INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

(a) Install the generator bracket to the generator with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Install the generator with the 2 bolts.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(c) Install the generator bracket with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(d) Attach the wire harness clamp.

(e) Install the wire harness with the 2 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(f) Connect the generator connector to the generator.

(g) Install the generator wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(h) Close the terminal cap.

2. INSTALL FRONT FENDER APRON SEAL LH Installation

3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

4. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the wiring harness clamp bracket with the bolt.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(b) Connect the clamp.

5. INSTALL FAN AND GENERATOR V BELT Installation

6. INSTALL V-BANK COVER Installation

7. INSTALL BATTERY TRAY

8. INSTALL BATTERY

9. INSTALL BATTERY HOLD DOWN CLAMP

(a) Install the battery hold down clamp and tighten the 2 nuts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.