Removal

RA61F MANUAL TRANSMISSION: MANUAL TRANSMISSION ASSEMBLY: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE PARKING BRAKE HOLE COVER SUB-ASSEMBLY Removal

3. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSEMBLY Removal

4. REMOVE FRONT CONSOLE BOX Removal

5. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Transfer)

6. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission)

7. REMOVE SHIFT LEVER BOOT ASSEMBLY





(a) Remove the 4 screws and 2 clips, then remove the shift lever boot.

8. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY





(a) Using needle-nose pliers, remove the snap ring and pull out the shift lever from the shift lever retainer.

9. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY





(a) Separate the shift lever cap boot from the manual transmission.

(b) Cover the shift lever cap with a cloth.





(c) Pressing down on the shift lever cap, turn it counterclockwise to remove the shift lever.

(d) Pull out the shift lever.

10. DRAIN MANUAL TRANSMISSION OIL

(a) Remove the drain plug and gasket and then drain the manual transmission oil.

(b) Install a new gasket and drain plug.

Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

11. REMOVE NO. 2 FRONT EXHAUST PIPE ASSEMBLY Removal

12. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

13. REMOVE PROPELLER SHAFT HEAT INSULATOR





(a) Remove the 2 bolts and remove the propeller shaft heat insulator.

14. REMOVE FRONT PROPELLER SHAFT ASSEMBLY Removal

15. REMOVE PROPELLER SHAFT ASSEMBLY Removal

16. REMOVE NO. 2 MANIFOLD STAY





(a) Remove the 3 bolts and remove the No. 2 manifold stay.

17. REMOVE MANIFOLD STAY





(a) Remove the 3 bolts and remove the manifold stay.

18. REMOVE STARTER ASSEMBLY Removal

19. REMOVE FLYWHEEL HOUSING SIDE COVER





(a) Remove the flywheel housing side cover from the cylinder block.

20. REMOVE NO. 1 CLUTCH HOUSING COVER Removal

21. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY Removal

22. REMOVE ACCUMULATOR TO FLEXIBLE HOSE TUBE





(a) Using a union nut wrench, disconnect the hose tube. (for accumulator side)

(b) Remove the 3 nuts and disconnect the hose tube.

(c) Using a union nut wrench, disconnect the hose tube. (for flexible hose side)





(d) Remove the clip

23. REMOVE CLUTCH ACCUMULATOR ASSEMBLY Removal

24. SUPPORT MANUAL TRANSMISSION WITH TRANSFER

(a) Support the manual transmission with a transmission jack.

25. REMOVE FRONT SUSPENSION MEMBER BRACKET LH





(a) Remove the 4 bolts and remove the front suspension member bracket LH.

26. REMOVE FRONT SUSPENSION MEMBER BRACKET





(a) Remove the 4 bolts and remove the front suspension member bracket RH.

27. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY





(a) Remove the 4 bolts from the No. 3 frame crossmember sub-assembly.

(b) Remove the 4 nuts and 4 bolts and remove the No. 3 frame crossmember sub-assembly.

28. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR





(a) Remove the 4 bolts and engine mounting insulator rear from the manual transmission.

29. DISCONNECT CONNECTOR

(a) Tilt down the transmission.

(b) Disconnect the 2 transfer indicator switch connectors.

(c) Disconnect the speedometer sensor connector.

(d) Disconnect the back-up light switch connector.

30. DISCONNECT WIRE HARNESS

31. REMOVE MANUAL TRANSMISSION WITH TRANSFER





(a) Remove the 9 bolts.

(b) Separate and remove the manual transmission.

32. REMOVE MANUAL TRANSMISSION CASE COVER SUB-ASSEMBLY





(a) Remove the 5 bolts and remove the manual transmission case cover.

33. REMOVE TRANSFER ASSEMBLY